Espesipikasyon
Say cathode stacking machine et adesinyo parad automated electrode tan separator stacking ed prismatic battery cell assembly. Saya so mangiiter na servo-driven electrode handling, secondary positioning, separator tension control tan automatic deviation correction pian napansiansia so kalidad na stacking. Say makina et manusuporta ed saray electrode sheet ya say karukey to et 100-330 mm tan say kalapar to et 80-180 mm, ya say inkasusto na panag-stack na electrode et anggad ±0.5 mm.
Prinsipyo na Panagkimey na Kagawaan
Say cathode stacking machine et manguusar na servo-driven robotic arms pian mangala na positibo tan negatibon electrode sheets manlapud saray material tray. Kada sheet et suston niiyan ed panamegley na segundaryon mekanismo na pangiposisyon antis ya iiyan ya mansasalatan ed lamisaan. Diad saman met a panaon, say separator film et tuloytuloy ya nabubuskag ed silong na kontroladon tension tan natiklop ed Z-shaped ya pattern ed baetan na saray electrode layers. Say pantutumbokan na panag-stack et naulit anggad nasumpal so nakaukolan ya istruktura na selula, insan say asumpal a selula et iyalis ed istasyon na panag-unload.
Daloy na trabaho:
1. Electrode Feeding
Saray positibo tan negatibon electrode sheets et naala ed saray material tray panamegley na vacuum suction cups.
2. Komaduan Posisyon
Kada electrode sheet et susto so posisyon to antis ya iyalis ed stacking table.
3. Pankakasakey na Electrode
Saray positibo tan negatibon electrode et mansasalatan ya iiyan legan ya say separator film et tuloytuloy ya nabubuskag ed silong na kontroladon tension tan natiklop ed Z- ya kurti na padron.
4. Pansumpal na Selula
Kayari na pakadampot ed nakaukolan a bilang na saray layer, putoten so separator film tan iiyan so adhesive tape pian naseguro so aka-stack a cell.
5. Automatikon Pan-diskarga
Say asumpal ya cell et iyalis ed unloading station tan automatikon iiyan ed tray.
Saray Tampok na Kagawaan
1. Eksakton Pangipuesto na Electrode
Say segundaryon posisyon et ontulong pian na-align so positibo tan negatibon electrode sheets antis ya i-stack, kanian nabawasan so pidedeneng ed saray positioning stop legan ya mangaasikaso.
2. Servo-Driven Electrode Handling
Saray high-speed linear servo modules so mangokontrol ed electrode pick-tan-place ya galaw parad susto tan naulit ya operasyon.
3. Stable Vacuum Pick-and-Place
Saray vacuum suction cup et mangaasikaso ed saray electrode sheet legan na automatikon pangipapakan tan pangi-stack, ya walay pickup status detection.
4. Kontroladon Separator Feeding
Say separator film et nalukasan ed silong na kontroladon tension ya walay automatikon web guiding tan deviation correction.
5. Flexible Stacking Control
Say karakel na stacking et nayarin i-preset, bangta say touchscreen interface et mangiiter na saray setting na operasyon tan estadistika na produksyon.
6. PLC tan Safety Control
Say PLC-based control et mangiiter na operasyon na makina, servo movement tan separator control, bangta saray safety doors et manproprotekta ed saray mekanismo legan na operasyon.
Saray manunan kabiangan tan gagala
1. Mekanismo na Panagpakan na Materyal
Single-slot feeding configuration parad positibo tan negatibon electrode sheets.
2. Separator Film Feeding tan Correction Mechanism
Say separator film et ipapaarap ed tensioning shaft tan tension rollers, ya walay automatic web guiding tan deviation correction pian napansiansia so stable ya alignment na film.
3. Pilien-tan-Iyan so Mekanismo na Kiwas
Say high-speed linear servo module so mangigalaw ed pick-and-place system ed baetan na saray material tray, secondary positioning station tan stacking table parad alternating electrode placement.
4. Mekanismo na Panag-iponpon na Lamisaan
Say servo-controlled stacking table et onkukurang ed baetan na positibo tan negatibon posisyon na electrode legan ya mankokolekta na electrode sheets tan mantiklop na separator film ed Z-shaped ya pattern.
5. Mekanismo na Pan-ipit
Say servo-driven X-Y clamping mechanism so mangiposisyon tan mangiseseguro ed saray electrode sheets tan separator film legan na proseso na panag-stack.
6. Electrode Pick-and-Place Mechanism
Saray pneumatic cylinders so mangokontrol ed saray vacuum suction cup pian manpili tan mangiyan na positibo tan negatibon electrode sheets ya mansasalatan.
7. Mekanismo na Pangiyan na Tape
Say tape preparation unit et manputot na adhesive tape ed aka-set ya karukey tan iyaplika tod separator film pian naseguro so asumpal ya cell stack.
8. Mekanismo na Pandiskarga
Say asumpal ya cell et iyalis ed unloading position, ya diman et automatikon nanengneng tan nakolekta na sistema iray asumpal ya stacked cells.
9. Sistema na Kontrol ed Kuryenti
Say PLC so mangokontrol ed automatikon operasyon na makina, bangta say touchscreen HMI so mangiiter na saray parameter settings tan panagbantay ed operasyon. Say sistema et mangilaktip met na separator tension control, automatic deviation correction tan servo motion control.
Saray Espesipikasyon na Kagawaan tan Teknikal iran Parametro
| Parametro | Espesipikasyon |
|---|---|
| Input Power | 380 V ±10%, 50 Hz |
| Pakayari na Makina | 10 kW |
| Temperatura na Kaliberliber | 5-45 degree |
| Compressed Air | 0.5-0.7 MPa |
| Konsumo na Dagem | 0.5 m3/min |
| Sukat na Makina | Manga. 2550 × 2650 × 2050 mm |
| Belat na Makina | Manga. 3.5 t |
| Karukey na Electrode Sheet | 100-330 mm |
| Lapar na Electrode Sheet | 80-180 mm |
| Electrode Feeders | 1 negatibon electrode feeder + 1 positibon electrode feeder |
| Paraan na Pan-stack | Inayos so -posisyon na automatikon panag-stack na robotic arm |
| Separator Feeding | Say aktibon panag-unwinding na tension ya walay automatikon pangipetek na deviation tan panangontrol ed tension |
| Sankatageyan a Diametro na Lukot na Materyal | <200 mm |
| Asumpal ya Kapal na Selula | 5-22 mm |
| Inkasusto na Pan-align na Separator | Mas abeba odino mipara ed ±0.3 mm |
| Inkasusto na Pan-stack na Electrode | Mas abeba odino mipara ed ±0.5 mm |
| Inkasusto na Longitudinal Separator/Electrode Stacking | Mas abeba odino mipara ed ±0.3 mm |
| Panaon na Siklo | Mas abeba o mipara ed 2.0 s/piece |
FAQ
1. Anton klase na selula na baterya so ginawaan na sayan cathode stacking machine?
Say makina et adesinyo parad automated electrode tan separator stacking edprismatic battery cell assembly. Saya so matukoy ed saray proseso na produksyon ya mankaukolan na kontroladon pangiposisyon na electrode tan pangi-align na separator.
2. Anto ray kabaleg na electrode ya sarag na makina?
Say makina et manusuporta ed saray electrode sheet ya say karukey to et100-330 mmtan say kalapar to et80-180 mm. Say matukoy ya configuration et nayarin kumpirmaen unong ed desinyo na electrode tan cell.
3. Antoy nagawaan na makina ed inkasusto na panag-stack?
Say inkasusto na panag-stack na electrode et anggad±0.5 mm, bangta say inkasusto na panag-align na separator et anggad±0.3 mm. Say aktual ya resulta et mandedepende ed saray detalye na electrode tan kondisyon na proseso.
4. Antoy panaon na siklo na makinan panag-stack na cathode?
Say nibaga ya oras na siklo etMas abeba odino mipara ed 2.0 segundo kada piraso. Say aktual ya produksyon et nayarin manduruma unong ed sukat na electrode, saray setting na stacking tan say nakaukolan ya configuration na proseso.
5. Anto ray nakaukolan ed kuryente tan compressed air?
Say makina et mankaukolan380 V ±10%, 50 Hzpakayari ya walay rated power ya10 kW. Saray nakaukolan ya compressed air et0.5-0.7 MPadiad ngalngalin0.5 m3/min.
6. Panon kon nakumpirma no kasin sayan makina et matukoy ed battery cell ko?
Ipangasin iter soformat na selula, sukat na electrode, nakaukolan ya inkasusto na panag-stack tan kapasidad na produksyon na target. Sarag na technical team mi ya repasoen irayan kakaukolanen tan kumpirmaen no kasin say configuration na makina et matukoy ed aplikasyon yo.