Espesipikasyon
Say industrial stacker machine et adesinyo parad automated Z-folding na separator film tan mansasalatan ya pangiyan na positibo tan negatibon electrode sheets ed prismatic battery cell assembly. Say sistema et mankokombina na servo-driven pick-tan-place motion, secondary electrode positioning, separator tension control tan automatic web correction pian napansiansia so stable quality na stacking. Susuportaan to ray electrode sheets ya manlapud 100-330 mm so karukey to tan 80-180 mm so kalapar to, tan say electrode stacking accuracy et anggad ±0.5 mm.
Prinsipyo na Panagkimey na Kagawaan
Say industrial stacker machine et manguusar na servo-driven robotic arms pian manpili na positibo tan negatibon electrode sheets manlapud saray material tray. Kada sheet et ondalan ed segundaryon proseso na pangiposisyon antis ya iiyan ya mansasalatan ed stacking table. Diad saman met a panaon, say separator film et tuloytuloy ya nabubuskag ed silong na kontroladon tension tan natiklop ed Z-shaped ya pattern ed baetan na saray electrode layers. Naulit so pantutumbokan anggad nasumpal so nakaukolan ya cell stack, insan say asumpal ya stack et iyalis ed disloading position.
Daloy na trabaho:
1. Electrode Feeding
Saray positibo tan negatibon electrode sheets et naala ed saray material tray panamegley na vacuum suction cups.
2. Komaduan Posisyon
Kada electrode sheet et niiyan antis ya iyalis ed stacking table.
3. Z-Fold Stacking
Saray positibo tan negatibon electrode et mansasalatan ya iiyan legan ya say separator film et tuloytuloy ya nabubuskag ed silong na kontroladon tension tan natiklop ed Z- ya kurti na padron.
4. Panseguro na Selula
Kayari na pakadampot ed nakaukolan a bilang na saray layer, putoten so separator film tan iiyan so adhesive tape pian naseguro so asumpal a cell stack.
5. Automatikon Pan-diskarga
Say asumpal ya cell stack et iyalis ed unloading position tan automatikon nakolekta ed sakey a tray.
Saray Tampok na Kagawaan
1. Eksakton Pangipuesto na Electrode
Say segundaryon posisyon et ontulong pian na-align so positibo tan negatibon electrode sheets antis ya i-stack tan nabawasan so friction legan ya mangaasikaso na electrode.
2. Servo-Driven Electrode Handling
Say high-speed linear servo module so mangokontrol ed pick-tan-place movement parad susto tan naulit ya pangiyan na electrode.
3. Stable Vacuum Pick-and-Place
Saray vacuum suction cup et automatikon mangaasikaso ed saray electrode sheets, ya walay kumpirmasyon na pickup status legan na operasyon.
4. Kontroladon Separator Feeding
Say separator film et nalukasan ed silong na kontroladon tension ya walay automatikon web guiding tan deviation correction.
5. Flexible Stacking Control
Say nakaukolan ya karakel na panag-stack et nayarin i-preset, bangta say touchscreen et mangiiter na saray setting na operasyon tan estadistika na produksyon.
6. PLC tan Safety Control
Say PLC-based control so mangaasikaso ed operasyon na makina tan say galaw na servo, bangta saray safety doors so manproprotekta ed saray mekanismo legan na operasyon.
Saray manunan kabiangan tan gagala
1. Mekanismo na Panagpakan na Materyal
Single-slot feeding configuration parad positibo tan negatibon electrode sheets.
2. Separator Film Feeding tan Correction Mechanism
Say separator film et ipapaarap ed tensioning shaft tan tension rollers, ya walay automatic web guiding tan deviation correction pian napansiansia so stable ya alignment na film.
3. Pilien-tan-Iyan so Mekanismo na Kiwas
Say high-speed linear servo module so mangigagalaw ed pick-and-place system ed baetan na saray material tray, secondary positioning station tan stacking table.
4. Mekanismo na Panag-iponpon na Lamisaan
Say servo-controlled stacking table et onkukurang ed baetan na positibo tan negatibon posisyon na electrode legan ya mankokolekta na electrode sheets tan mantiklop na separator film ed Z-shaped ya pattern.
5. Mekanismo na Pan-ipit
Say servo-driven X-Y clamping mechanism so mangiposisyon tan mangiseseguro ed saray electrode sheets tan separator film legan na panag-stack.
6. Electrode Pick-and-Place Mechanism
Saray pneumatic cylinders so mangokontrol ed saray vacuum suction cup pian manpili tan mangiyan na positibo tan negatibon electrode sheets ya mansasalatan.
7. Mekanismo na Pangiyan na Tape
Say tape preparation unit et manputot na adhesive tape ed aka-set ya karukey tan iyaplika tod separator film pian naseguro so asumpal ya cell stack.
8. Mekanismo na Pandiskarga
Say asumpal ya cell et iyalis ed unloading position, ya diman et automatikon nanengneng tan nakolekta na sistema iray asumpal ya stacked cells.
9. Sistema na Kontrol ed Kuryenti
Say PLC so mangokontrol ed automatikon operasyon na makina, bangta say touchscreen HMI so mangiiter na saray parameter settings tan panagbantay ed operasyon. Say sistema et mangilaktip met na separator tension control, automatic deviation correction tan servo motion control.
Saray Espesipikasyon na Kagawaan tan Teknikal iran Parametro
| Parametro | Espesipikasyon |
|---|---|
| Input Power | 380 V ±10%, 50 Hz |
| Pakayari na Makina | 10 kW |
| Temperatura na Kaliberliber | 5-45 degree |
| Compressed Air | 0.5-0.7 MPa |
| Konsumo na Dagem | 0.5 m3/min |
| Sukat na Makina | Manga. 2550 × 2650 × 2050 mm |
| Belat na Makina | Manga. 3.5 t |
| Karukey na Electrode Sheet | 100-330 mm |
| Lapar na Electrode Sheet | 80-180 mm |
| Electrode Feeders | 1 negatibon electrode feeder + 1 positibon electrode feeder |
| Paraan na Pan-stack | Inayos so -posisyon na automatikon panag-stack na robotic arm |
| Separator Feeding | Say aktibon panag-unwinding na tension ya walay automatikon pangipetek na deviation tan panangontrol ed tension |
| Sankatageyan a Diametro na Lukot na Materyal | <200 mm |
| Asumpal ya Kapal na Selula | 5-22 mm |
| Inkasusto na Pan-align na Separator | Mas abeba odino mipara ed ±0.3 mm |
| Inkasusto na Pan-stack na Electrode | Mas abeba odino mipara ed ±0.5 mm |
| Inkasusto na Longitudinal Separator/Electrode Stacking | Mas abeba odino mipara ed ±0.3 mm |
| Panaon na Siklo | Mas abeba o mipara ed 2.0 s/piece |
FAQ
1. Anton klase na selula na baterya so ginawa ed sayan industrial stacker machine?
Say makina et adesinyo parad automated electrode tan separator stacking edprismatic battery cell assembly, ya uusaren so Z-folding separator process.
2. Anto ray kabaleg na electrode ya sarag na makina?
Say makina et manusuporta ed saray electrode sheet ya say karukey to et100-330 mmtan say kalapar to et80-180 mm. Say pinal ya inkauksoy et nayarin kumpirmaen unong ed desinyo na electrode tan cell.
3. Antoy nagawaan na makina ed inkasusto na panag-stack?
Say inkasusto na panag-stack na electrode et anggad±0.5 mm, bangta say inkasusto na panag-align na separator et anggad±0.3 mm. Say aktual ya resulta et mandedepende ed saray detalye na electrode tan kondisyon na proseso.
4. Antoy panaon na siklo na industrial stacker machine?
Say nibaga ya oras na siklo etMas abeba odino mipara ed 2.0 segundo kada piraso. Say aktual ya kapasidad na produksyon et nayarin manduruma unong ed sukat na electrode, saray setting na stacking tan saray kakaukolanen ed proseso.
5. Anto ray nakaukolan ed kuryente tan compressed air?
Say makina et mankaukolan380 V ±10%, 50 Hzpakayari ya walay rated power ya10 kW. Saray nakaukolan ya compressed air et0.5-0.7 MPadiad ngalngalin0.5 m3/min.
6. Panon kon nakumpirma no kasin sayan makina et matukoy ed battery cell ko?
Ipangasin iter soformat na selula, sukat na electrode, nakaukolan ya inkasusto na panag-stack tan kapasidad na produksyon na target. Sarag na technical team mi ya repasoen irayan kakaukolanen tan kompirmaen so matukoy ya configuration na makina.