Industrial Stacker Machine

Espesipikasyon

Sayan industrial stacker machine et mangi-automate na kompleton Z-folding stacking workflow parad saray prismatic cells. Say proseso et onggapo ed automatikon pangiter na anode tan cathode sheets manlapud saray magasin tan say tuloytuloy ya pangilukas ed separator film. Say sentro na robotic unit et eksakton manpipili ed kada electrode, bangta say patented folding mechanism et manggagawa na tuloytuloy ya separator ya "Z" ya manbalkot ed kada layer.

Kada electrode et isuksok ed natiklop ya bulsa na separator ya anggapoy pakabalawan ya inka-align, ya manggagawa na stack ya layer by layer. Saray kritikal ya in-line vision inspection systems et manbeberipika ed posisyon na kada sheet, ya ipulisay da ray misaligned components pian naseguro ya zero-defect stacks. No asumpal la, say asumpal ya stack et automatikon na-compact ed preset ya kapal tan iyalis ed onsublay ya istasyon parad casing. Sayan anggapoy-seam, closed-loop ya proseso et mamaandi na manual ya panag-asikaso, mamaaligwas ed ani, tan manggarantiya na integridad tan inka-pareho na kada battery core.

Prinsipyo na Panagkimey na Kagawaan

Sayan makina et manguusar na robot ya taklay ya onkukurang pian alaen iray electrode sheet manlapud negatibo tan positibo iran electrode hoppers. Diad panamegley na segundaryon posisyon, saray sheet et mansasalatan ya iiyan ed stacking platform. Say stacking platform et onkukurang ed kawigi tan kawanan pian naawat to ray negatibo tan positibon electrode sheets, legan ya manporma na Z-shaped winding na separator film. Sayan proseso et naulit pian nasumpal so panag-stack tan panag-assemble na interon battery cell.

Daloy na trabaho:
Say positibo tan negatibon electrode robotic arms et manguusar na suction cup pian alaen iray electrode sheets manlapud saray material tray. Kayari na eksakton pangiposisyon panamegley na segundaryon mekanismo na pangiposisyon, saray sheet et iiyan ed stacking platform; say separator film et aktibon nabubuskag, ondalan ed sakey a mekanismo na panangontrol na tension, tan niloob ed stacking platform; say stacking platform et onkukurang pian niiyan so separator film parad pangiyan na electrode; kayari na panag-stack, say assembly et iyalis na robotic arm, say separator film et heat-cut, tan say adhesive et automatikon iyaplika; say asumpal ya cell et automatikon iyalis ed disloading station tan automatikon idiskarga ed tray.

Saray Tampok na Kagawaan

1) Say paway na kagawaan et tugyopen na aluminum profile ed tagey a frame tan sakey a pinintaan a kuadradon tubo ed leksab a suportan frame, a walaan na taloran-dimensional a linear a desinyo ya makapaliket tan mainomay ya mantinien;
2) Parehon positibo tan negatibon electrode so aka-configure ya walaan na saksakey a material slot;
3)Saray electrode sheet et walaan na segundaryon mekanismo na pangiposisyon, ya uusaren so paraan na pangiposisyon ya walay nagalaw iran side stop ya akabase ed sentro na electrode sheet, ya mamapaabeba ed pakaderal na friction ed saray electrode sheet tan ag makapitongtong ed saray side stop legan na proseso na pangekal na post-shaping sheet;
4)Say stacking robotic arm et ipapaandar na sakey a high-speed linear servo module, ya makakadampot na atagey-speed, stable, tan eksakton posisyon;
5) Say vacuum pick-and-place system na robotic arm et malet tan napanmatalkan, ya walay automatikon kumpirmasyon tan memory functions to parad matalona o ag matalonan panag-asikaso na materyales;
6)Say pangi-reposition na stacking table et kokontrolen na servo-, kanian maples so kapeles tan suston panag-stack.
7) Say diaphragm unwinding tension et agmanguman, tan say tuloytuloy ya pangigiya ed web et mamaseguro na malinis tan tuloytuloy ya winding;
8)Say programmable logic controller (PLC) so uusaren parad automatikon panangontrol, tan say touch screen et mangiiter na user-friendly ya interface;
9)Say bilang na saray aka-stack ya layers et nayarin i-preset;
10) Walay stacking quantity memory function tan production statistics function, ya nayarin i-set panamegley na touch screen;
11) Walaan itan na kompleton manual a panag-debug tan automatikon operasyon;
12)Amin ya mankikimey a parte et protektado na frame na makina tan saray puerta na kaligenan, pian naseguro so kaligenan na makina tan saray totoo.
13) Say inkalapagan ya istruktura na makina et simpli, say operasyon to et ligtas tan malet, say kontrol to et napanmatalkan, tan say operasyon to et kombeniente.

Saray manunan kabiangan tan gagala

1)Mekanismo na panagpakan na materyales: Say inkauksoy na sakey a materyales;
2)Separator film feeding tan correction mechanism: Tensioning shaft parad material loading tan tension roller parad material unwinding, ya walay automatikon precision correction na material path;
3) Pick-and-place motion mechanism: Mansasalat so kawigi tan kawanan a panagpili tan pangiyan na materyal, ya ipapaandar na servo motor-controlled high-speed linear motion module, ya manpapasimbalo ed baetan na material hopper, secondary positioning table, tan stacking table;
4)Mekanismo na panag-stack: Say servo motor-kokontrolen so panag-alsa tan pangibaba na stacking table, ya walay kontrol na servo motor parad manpapawil-pawil ya galaw ed baetan na positibo tan negatibo iran electrode, mankokolekta na saray electrode tan mantiklop ed separator film ed Z- ya kurti;
5) Mekanismo na panag-ipit: Servo motor-driven ya mekanismo na panag-ipit parad X-Y bidirectional compound motion, panag-ipit tan pangiposisyon ed saray electrode tan separator film;
6)Mekanismo na panagpili na electrode-tan pangiyan ed-: Say silindro so mangokontrol ed sakey a vacuum suction cup pian nadampot so nankakasakey a panagpili tan pangiyan na positibo tan negatibo iran electrode;
7)Mekanismo na pangiyaplika na tape: Sakey a kagawaan ed panagparaan na materyal so manputot ed adhesive tape ed sakey a pihon karukey tan iyaplika to ed sampot na separator film pian ag-onlukas so battery cell;
8)Mekanismo na panagdiskarga: Saray hot-pinilin ya selula na baterya et ipawit ed posisyon na panagdiskarga, tan say proseso na panag-stack tan panagkolekta et automatikon nadetektaan.
9) Kontrol ed kuryente:
Manguusar iya na programmable logic controller (PLC) parad automatikon panangontrol tan touch screen parad human-machine interface. Walay tension control to, automatic deviation correction, tan high-speed servo motion control module.

Saray Espesipikasyon na Kagawaan tan Teknikal iran Parametro

1. Saray Kakaukolanen ed Konpigurasyon
• Input Power: 380V±10%-50Hz; Power: 10 KW
• Temperatura na kaliberliber: 5℃-45 degree
• Compressed Air Source: 0.5-0.7Mpa 0.5m3/min
2. Sukat na Kagawaan: Karukey x Kalapar x Katagey ≈ 2550 x 2650 x 2050 mm
3. Belat na Kagawaan: Manga 3.5 T
4. Saray Espesipikasyon ya Onaplika: (Electrode Sheets) Karukey 100-330mm, Kalapar 80-180mm
5. Electrode Sheet Feeders: 1 negatibon electrode, 1 positibon electrode
6. Paraan na Panangipaway: Say taklay na robot et mangiiyan na saray sheet ed sakey a posisyon, ya automatikon mansusublayan
7. Paraan na Pan-unwind: Aktibon pan-unwind na tension ya walay expansion shaft, automatikon panangipetek, panangontrol na tension
8. Material roll diameter: < 200mm
9. Kapal na asumpal ya baterya: 5-22mm
10. Inkasusto na panag-align na separator: Mas abeba odino mipara ed ±0.3 mm (pan-align na sampot na lupa)
11. Say inkasusto na panag-stack na electrode: Mas abeba o mipara ed ±0.5mm (center deviation value)
12. Say inkasusto na panag-stack na separator tan electrode (longitudinal): Mas abeba odino mipara ed ±0.3 mm (center deviation value)
13. Kapeles na panag-stack: Mas abeba odino mipara ed 2.0 segundo/piraso