Say JD-ZDP-2020 et sakey a cell stacking machine parad panag-assemble na battery cells panamegley na Z-type separator folding tan electrode placement. Saray positibo tan negatibon electrode sheets et iposisyon antis ya iyalis ed stacking platform, ya ditan et mantutumbokan so separator tan saray electrode. Insan nasumpal na makina so panagputot na diaphragm, pangiyalis na selula tan panagbalot na U-shaped tape antis ya ipakan so asumpal a selula ed ontumbok a proseso.
Say inkasusto na pangi-align na sakey a paris et ±0.4 mm, bangta say inkasusto na pangi-align na amin ya electrode-sheet et ±0.5 mm. Say tension na separator et nayarin i-adjust ed loob na 10-150 N, tan say kapeles na panag-stack na sheet et kulang odino mipara ed 2.0 s/pcs. Say PLC bus control, touch screen tan push-button operation so uusaren parad panangontrol na kagawaan.
1.Saray parametro na kagawaan
|
Numero na order |
Proyekto na detalye |
JD-ZDP-2020 |
|
1 |
Kapal na selula T |
2.5-75mm |
|
2 |
Lapar na selula W |
60-200mm |
|
3 |
Karukey na selula LC |
100-220mm (ag kaiba so katagey na layag) |
|
4 |
Kapeles na panag-stack |
Mas abeba odino mipara ed 2.0s/pcs |
|
5 |
Electrode-ed-separator alignment |
Say sentro na inkaapag-apag et kulang na 0.5mm (longitudinal) |
|
6 |
Inter-gap alignment accuracy |
±0.3mm |
|
7 |
Single-pair alignment accuracy |
±0.4mm |
|
8 |
Say inkasusto na inkalapagan na electrode-sheet |
±0.5mm |
|
9 |
Panaon na pakasumpal na auxiliary cell |
Mas abeba odino mipara ed 30s |
|
10 |
Bilang na saray layer |
Grupo |
|
11 |
Separator tail roll | Anggapoy tail roll |
|
12 |
Pambalot ed gilig |
Edge package U-belt |
|
13 |
Wala ray kagawaan |
Mas baleg nen say 98% |
|
14 |
Pass rate (ya ag kaiba iray onsasabin depekto ed materyal) |
Mas baleg nen say 99.5% |

Diagram na adhesive tape
2.Saray importantin kabiangan
Saray manunan grupo na cell stacking machine et akalista ed leksab.
| Andi. |
Kabiangan |
Karakel. |
Ipaliwawa |
|
1 |
Main rack module |
1 |
Mangiiter na suporta ed istruktura tan reperensya ed pangikabit ed saray kagawaan. |
|
2 |
Positibo tan negatibo iran electrode material box assemblies |
2 |
Walay sakey a kahon na materyales parad kada klase na electrode. |
|
3 |
Saray electrode positioning assembly |
2 |
Iyan iray electrode sheets ed positioning platform antis ya iyalis ed proseso na panag-stack. |
|
4 |
Separator unwinding assembly |
2 |
Motor-controlled separator ya unwinding ya walay overall correction control. |
|
5 |
Diaphragm unwinding assembly |
1 |
Say diaphragm et kokontrolen na motor pian ag-onkikiwas tan walay kimey ton panangipetek |
|
6 |
Say manunan panagtipon na plataporma |
1 |
Saray positibo tan negatibon electrode sheets tan say separator et aka-stack ed Z-shaped sequence. |
|
7 |
Separator cutting assembly |
1 |
Mangusar na ambetel a kutsilyo pian putoten so separator. Say proseso na panagputot et ginawa pian napaliisan so bitak tan pankulot. |
|
8 |
Cell transfer manipulator |
1 |
Iyalis so aka-stack ya cell ed hot-cutting position insan diad tape-wrapping station. |
|
9 |
Tape wrapping assembly |
1 |
Balotan toy gilig na selula na U-shaped tape. Nayarin i-set so bilang na tape wraps. |
|
10 |
Pantitipon na panagpakan na selula |
1 |
Iyalis so abalkot a selula ed panagpakanan. |
|
11 |
Proteksion ya kulong |
1 |
Mangiiter na medyo akasara ya operating area tan walay proteksion ed access-control. |
|
12 |
Sistema na panangontrol |
1 |
Manguusar na PLC bus control ya walay touch-screen tan push-button ya operasyon. |
3.Mekanismo na Makina
Rack Module:
Say rack module et manusuporta ed saray manunan asemblea na cell stacking machine. Kaiba ed saya so manunan istruktura na rack, sakey ya standardized mounting plate tan sakey ya HMI unit. Say mounting plate et gawad 25 mm ya steel plate tan mangiiter na kaslakan ya mounting tapew tan reperensya parad kagawaan. Say HMI et uusaren pian napaandar tan nakontrol so makina.
Electrode Material Box tan Posisyon
Say electrode material box et walaan na panag-ekal na dabok tan doble-sheet detection functions. Say positibo tan negatibon electrode material box areas et insian ed correction-table areas pian nabawasan so cross-contamination ed baetan na electrode materials.
Kada positioning platform et walay suction port to, sakey a dust-removal fan ya inabang ed negatibon electrode tan sakey ya ultrasonic detector parad pakanengnengan na doble iran sheet. No dakel so nanengneng ya sheet, say kagawaan et manggawa na alarma tan ontunda so operasyon to.
Wala met so dust suction ed kaliberliber na correction unit pian naekal iray onlelereg ya partikulo. Say proseso na pangiposisyon tan pangiyalis na electrode et ginawa pian napaliisan so pakaderal na saray gilig na electrode. Say inkasusto na posisyon et ±0.1 mm.

Mekanismo na Panangasikaso ed Electrode
Saray electrode handling units et servo-motor driven pian nawalaan na paulit-ulit ya reciprocating movement. Saray guide rails tan screw rods et asakbongan na integral dust cover pian ag-onpelag iray partikulo ed saray electrode sheets.
Say handling unit et walaan met na vibration function. No ag naala so electrode sheet, nayarin salien lamet na unit so mangala. No ag-onkualipika so paulit-ulit ya pansagpot ya mangala, say kagawaan et manggawa na alarma parad inspeksion na operator.

Mekanismo na Pangilukas na Separator
Say separator et ag-onkukurang, ya walay alarma na kakulangan na materyales no kulang so nakekeraan a materyales.
Say tension na separator et nakontrol ed mismon panaon panamegley na adjustable pressure cylinder tan floating roller. Say tension control range et 10-150 N.
Say unwinding assembly et akapeket ed correction platform. Say correction sensor et walaan na ±0.1 mm ya inkasusto, bangta say correction system et walaan na ±0.2 mm ya inkasusto na posisyon ya walay correction range ya ±20 mm.
Walay inyan ya static-removal device pian nabawasan so dabok ya sengegan na electrostatic charge ed separator.

Manunan Stacking Platform
Say stacking platform et motor-driven tan onkukurang ya patayo legan na stacking process. Say mekanismo na panag-alsa et akapuesto ed sentro na plataporma pian nibunog so karga legan na panag-press.
No onkakapal so akapeket a selula, kalkalnan onleleksab so plataporma pian mansiansian parepareho so katagey na akapeket. Say kapeles na pangibaba na plataporma et nayarin i-adjust.
Say pressing force et nayarin i-adjust pian ag naderal iray electrode sheets tan separator legan ya man-stack.

Separator Cutting Mechanism
Say separator cutting assembly et manguusar na pinainit ya nickel-chromium blade. Say tarem et adesinyo parad pansalat legan na panmintina.
Kayari na panagputot, say separator et nibaga ya anggapoy bitak, warping odino drawing. Say cutting blade et walay serbisyo ton masulok ya 100,000 ya cutting cycles tan nauman ya maminsan ed sakey bulan unong ed detalye na kagawaan.

Mekanismo na Pangiyalis na Selula
Say mekanismo na pangiyalis so mangiyalis ed selula manlapud stacking platform ya anggad hot-cutting position. Kayari na panagputot, iyalis toy cell ed tape-wrapping station parad edge wrapping.

Mekanismo na Pambalot na Tape
Kayari na hot cutting, say robotic arm et mangiyalis ed cell ed tape-wrapping station, ya ditan et walay pressure block ya mamemben ed posisyon na cell legan ya manbabalot.
Say gilig na selula et akapeket na U-shaped tape. Say tape et akapeket ya patatdang, ya anggapoy napatnagan ya kulubot ed separator. Nayarin i-adjust so karukey na tape wrapping.

Mekanismo na Panagpakan na Selula
Say handling unit et mangiiyan ed tape- ya abalkot a cell ed feeding platform pian iyalis ed ontumbok a proseso.

Proteksion ya Kulong
Say padir na kagawaan et gawad aluminum profiles tan acrylic panels, ya mangiiter na malet tan akasara ya operating area.
Kada puerta na padir et walay access-control switch. No nalukasan so puerta, ontunda lan mankimey so kagawaan.
Saray kagawaan
4.1 Saray drowing na sirkito na kuryente et niiter ed saray kagawaan.
4.2 Standard iran parte tan manunan configuration table (Appendix).
| Andi. |
Kabiangan |
Saray managgawa |
|---|---|---|
|
1 |
silindro na dagem |
Yadek |
|
2 |
magnetic switch |
panamaley |
|
3 |
linear guide rail |
HIWIN |
|
4 |
Mano/linear ya tornilyo |
HIWIN |
|
5 |
Servo motor/drive |
Hui Chuan |
|
6 |
electromagnetic valve |
Yadek |
|
7 |
PLC |
KEYENCE |
|
8 |
fibre-optical |
KEYENCE |
|
9 |
touch screen |
Viluton |
4.3 Listaan na saray mainomay a naderal a parte.
| Andi. | Parte |
Modelo |
Karakel. |
Yunit |
|
1 |
photoelectric switch |
PM-L25 |
2 |
PCS |
|
2 |
auxiliary relay |
RXM2LB2BD DC24V 8 pin |
1 |
PCS |
|
3 |
electromagnetic valve |
Adak |
1 |
PCS |
|
4 |
magnetic switch |
D-M9BL |
1 |
PCS |
|
5 |
vacuum slot |
PAG15 |
2 |
PCS |
|
6 |
molybdenum filament |
2 |
PCS |
4.4 Kaiba ed Dokumento tan Kagawaan
|
Numero na order |
Ngaran na materyal (data) |
Saray kopya |
Panaon na pangiter |
Saray komento |
|
1 |
Saray espisyal ya kagawaan ed panagmintina tan panag-commission |
1 set/unit |
Diad pangiter |
Hex key 1 set/pc |
|
2 |
Manual na Panangusar na Kagawaan: (kaiba iray onggendan) 1. Deskripsion tan instruksion na kagawaan; 2. Manwal ed Panmintina na Kagawaan: Kaiba so prinsipyo na panagkimey na kagawaan, inkalapagan ya mekanikal ya layout, saray drowing na panagtipon na saray kabiangan tan saray detalye na panmintina na lubrication. |
1 set |
Delivery o kagawaan Antis ya iter tan usaren |
|
|
3 |
Listaan na Impake tan Sertipiko na Kwalipikasyon na Kagawaan |
1 set |
Diad pangiter |
|
|
4 |
Electrical schematic |
1 kopya |
Kasumpalan na garantiya Kayari na pakaawat na kompleton bayar |
|
|
5 |
Saray Drowing na Saray Uusaren tan Ekstran Piyesa |
1 kopya |
Diad pangiter |
Wala ray pigaran mainomay ya naderal ya parte ya walad PDF size drawings |
FAQ
Anton klase na proseso na panag-stack na selula so uusaren na JD-ZDP-2020?
Say JD-ZDP-2020 et manguusar na Z-type stacking, ya walay positibo tan negatibon electrode sheets ya aka-stack ed separator diad manunan stacking platform.
Antoy inkasusto na pangi-align na electrode?
Say single-pair ya inkasusto na panag-align et ±0.4 mm. Say inkalapagan ya inkasusto na pangi-align na electrode-sheet et ±0.5 mm, bangta say inkasusto na pangipuesto na electrode positioning mechanism et ±0.1 mm.
Anto ray kabaleg na selula ya sarag na makina?
Say nibaga ya kalapar na selula et 60-200 mm, say karukey na selula et 100-220 mm ya ag kaiba so katagey na layag, tan say kapal na selula et 2.5-75 mm.
Panon ya nakontrol na makina so tensyon na separator?
Say tension na separator et nakontrol panamegley na adjustable pressure cylinder tan floating roller. Say nibaga ya tension control range et 10-150 N.
Wala kasi so cell edge tape wrapping ed makina?
On. Kayari na hot cutting, say cell et iyalis ed tape-wrapping station, ya ditan et ipelag so U-shaped tape ed gilig na cell. Nayarin i-adjust so karukey na tape wrapping.








