Cell Stacking Machine

Cell Stacking Machine

Say JD-ZDP-2020 Cell Stacking Machine et adesinyo parad battery cell stacking ya walay Z-type separator folding tan automatikon pangiyan na electrode. Saya so mangiiter na ±0.4 mm ya inkasusto na sakey a paris ya panag-align tan onsusuportad saray selula ya mansukat na 60-200 mm ed kalapar tan 100-220 mm ed karukey. Say makina et walaan met na diaphragm cutting, U-shaped tape wrapping tan cell feeding, ya say sheet stacking speed et kulang odino mipara ed 2.0 s/pcs.
Ipawit so Pantepet
Deskripsyon

Say JD-ZDP-2020 et sakey a cell stacking machine parad panag-assemble na battery cells panamegley na Z-type separator folding tan electrode placement. Saray positibo tan negatibon electrode sheets et iposisyon antis ya iyalis ed stacking platform, ya ditan et mantutumbokan so separator tan saray electrode. Insan nasumpal na makina so panagputot na diaphragm, pangiyalis na selula tan panagbalot na U-shaped tape antis ya ipakan so asumpal a selula ed ontumbok a proseso.

Say inkasusto na pangi-align na sakey a paris et ±0.4 mm, bangta say inkasusto na pangi-align na amin ya electrode-sheet et ±0.5 mm. Say tension na separator et nayarin i-adjust ed loob na 10-150 N, tan say kapeles na panag-stack na sheet et kulang odino mipara ed 2.0 s/pcs. Say PLC bus control, touch screen tan push-button operation so uusaren parad panangontrol na kagawaan.

 

1.Saray parametro na kagawaan

 

Numero na order

Proyekto na detalye

JD-ZDP-2020

1

Kapal na selula T

2.5-75mm

2

Lapar na selula W

60-200mm

3

Karukey na selula LC

100-220mm (ag kaiba so katagey na layag)

4

Kapeles na panag-stack

Mas abeba odino mipara ed 2.0s/pcs

5

Electrode-ed-separator alignment

Say sentro na inkaapag-apag et kulang na 0.5mm (longitudinal)

6

Inter-gap alignment accuracy

±0.3mm

7

Single-pair alignment accuracy

±0.4mm

8

Say inkasusto na inkalapagan na electrode-sheet

±0.5mm

9

Panaon na pakasumpal na auxiliary cell

Mas abeba odino mipara ed 30s

10

Bilang na saray layer

Grupo

11

Separator tail roll Anggapoy tail roll

12

Pambalot ed gilig

Edge package U-belt

13

Wala ray kagawaan

Mas baleg nen say 98%

14

Pass rate (ya ag kaiba iray onsasabin depekto ed materyal)

Mas baleg nen say 99.5%

 

product-563-372

Diagram na adhesive tape

 

2.Saray importantin kabiangan

Saray manunan grupo na cell stacking machine et akalista ed leksab.

Andi.

Kabiangan

Karakel.

Ipaliwawa

1

Main rack module

1

Mangiiter na suporta ed istruktura tan reperensya ed pangikabit ed saray kagawaan.

2

Positibo tan negatibo iran electrode material box assemblies

2

Walay sakey a kahon na materyales parad kada klase na electrode.

3

Saray electrode positioning assembly

2

Iyan iray electrode sheets ed positioning platform antis ya iyalis ed proseso na panag-stack.

4

Separator unwinding assembly

2

Motor-controlled separator ya unwinding ya walay overall correction control.

5

Diaphragm unwinding assembly

1

Say diaphragm et kokontrolen na motor pian ag-onkikiwas tan walay kimey ton panangipetek

6

Say manunan panagtipon na plataporma

1

Saray positibo tan negatibon electrode sheets tan say separator et aka-stack ed Z-shaped sequence.

7

Separator cutting assembly

1

Mangusar na ambetel a kutsilyo pian putoten so separator. Say proseso na panagputot et ginawa pian napaliisan so bitak tan pankulot.

8

Cell transfer manipulator

1

Iyalis so aka-stack ya cell ed hot-cutting position insan diad tape-wrapping station.

9

Tape wrapping assembly

1

Balotan toy gilig na selula na U-shaped tape. Nayarin i-set so bilang na tape wraps.

10

Pantitipon na panagpakan na selula

1

Iyalis so abalkot a selula ed panagpakanan.

11

Proteksion ya kulong

1

Mangiiter na medyo akasara ya operating area tan walay proteksion ed access-control.

12

Sistema na panangontrol

1

Manguusar na PLC bus control ya walay touch-screen tan push-button ya operasyon.

 

3.Mekanismo na Makina

Rack Module:

Say rack module et manusuporta ed saray manunan asemblea na cell stacking machine. Kaiba ed saya so manunan istruktura na rack, sakey ya standardized mounting plate tan sakey ya HMI unit. Say mounting plate et gawad 25 mm ya steel plate tan mangiiter na kaslakan ya mounting tapew tan reperensya parad kagawaan. Say HMI et uusaren pian napaandar tan nakontrol so makina.

 

Electrode Material Box tan Posisyon

Say electrode material box et walaan na panag-ekal na dabok tan doble-sheet detection functions. Say positibo tan negatibon electrode material box areas et insian ed correction-table areas pian nabawasan so cross-contamination ed baetan na electrode materials.

Kada positioning platform et walay suction port to, sakey a dust-removal fan ya inabang ed negatibon electrode tan sakey ya ultrasonic detector parad pakanengnengan na doble iran sheet. No dakel so nanengneng ya sheet, say kagawaan et manggawa na alarma tan ontunda so operasyon to.

Wala met so dust suction ed kaliberliber na correction unit pian naekal iray onlelereg ya partikulo. Say proseso na pangiposisyon tan pangiyalis na electrode et ginawa pian napaliisan so pakaderal na saray gilig na electrode. Say inkasusto na posisyon et ±0.1 mm.

product-341-461

Mekanismo na Panangasikaso ed Electrode

Saray electrode handling units et servo-motor driven pian nawalaan na paulit-ulit ya reciprocating movement. Saray guide rails tan screw rods et asakbongan na integral dust cover pian ag-onpelag iray partikulo ed saray electrode sheets.

Say handling unit et walaan met na vibration function. No ag naala so electrode sheet, nayarin salien lamet na unit so mangala. No ag-onkualipika so paulit-ulit ya pansagpot ya mangala, say kagawaan et manggawa na alarma parad inspeksion na operator.

product-435-480

Mekanismo na Pangilukas na Separator

 

Say separator et ag-onkukurang, ya walay alarma na kakulangan na materyales no kulang so nakekeraan a materyales.

Say tension na separator et nakontrol ed mismon panaon panamegley na adjustable pressure cylinder tan floating roller. Say tension control range et 10-150 N.

Say unwinding assembly et akapeket ed correction platform. Say correction sensor et walaan na ±0.1 mm ya inkasusto, bangta say correction system et walaan na ±0.2 mm ya inkasusto na posisyon ya walay correction range ya ±20 mm.

Walay inyan ya static-removal device pian nabawasan so dabok ya sengegan na electrostatic charge ed separator.

product-764-564

Manunan Stacking Platform

Say stacking platform et motor-driven tan onkukurang ya patayo legan na stacking process. Say mekanismo na panag-alsa et akapuesto ed sentro na plataporma pian nibunog so karga legan na panag-press.

No onkakapal so akapeket a selula, kalkalnan onleleksab so plataporma pian mansiansian parepareho so katagey na akapeket. Say kapeles na pangibaba na plataporma et nayarin i-adjust.

Say pressing force et nayarin i-adjust pian ag naderal iray electrode sheets tan separator legan ya man-stack.

product-643-574

Separator Cutting Mechanism

Say separator cutting assembly et manguusar na pinainit ya nickel-chromium blade. Say tarem et adesinyo parad pansalat legan na panmintina.

Kayari na panagputot, say separator et nibaga ya anggapoy bitak, warping odino drawing. Say cutting blade et walay serbisyo ton masulok ya 100,000 ya cutting cycles tan nauman ya maminsan ed sakey bulan unong ed detalye na kagawaan.

product-313-547

Mekanismo na Pangiyalis na Selula

Say mekanismo na pangiyalis so mangiyalis ed selula manlapud stacking platform ya anggad hot-cutting position. Kayari na panagputot, iyalis toy cell ed tape-wrapping station parad edge wrapping.

product-965-533

Mekanismo na Pambalot na Tape

Kayari na hot cutting, say robotic arm et mangiyalis ed cell ed tape-wrapping station, ya ditan et walay pressure block ya mamemben ed posisyon na cell legan ya manbabalot.

Say gilig na selula et akapeket na U-shaped tape. Say tape et akapeket ya patatdang, ya anggapoy napatnagan ya kulubot ed separator. Nayarin i-adjust so karukey na tape wrapping.

product-505-482

Mekanismo na Panagpakan na Selula

Say handling unit et mangiiyan ed tape- ya abalkot a cell ed feeding platform pian iyalis ed ontumbok a proseso.

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Proteksion ya Kulong

Say padir na kagawaan et gawad aluminum profiles tan acrylic panels, ya mangiiter na malet tan akasara ya operating area.

Kada puerta na padir et walay access-control switch. No nalukasan so puerta, ontunda lan mankimey so kagawaan.

 

Saray kagawaan

 

4.1 Saray drowing na sirkito na kuryente et niiter ed saray kagawaan.

4.2 Standard iran parte tan manunan configuration table (Appendix).

Andi.

Kabiangan

Saray managgawa

1

silindro na dagem

Yadek

2

magnetic switch

panamaley

3

linear guide rail

HIWIN

4

Mano/linear ya tornilyo

HIWIN

5

Servo motor/drive

Hui Chuan

6

electromagnetic valve

Yadek

7

PLC

KEYENCE

8

fibre-optical

KEYENCE

9

touch screen

Viluton

 

4.3 Listaan ​​na saray mainomay a naderal a parte.

Andi. Parte

Modelo

Karakel.

Yunit

1

photoelectric switch

PM-L25

2

PCS

2

auxiliary relay

RXM2LB2BD DC24V 8 pin

1

PCS

3

electromagnetic valve

Adak

1

PCS

4

magnetic switch

D-M9BL

1

PCS

5

vacuum slot

PAG15

2

PCS

6

molybdenum filament

 

2

PCS

 

4.4 Kaiba ed Dokumento tan Kagawaan

Numero na order

Ngaran na materyal (data)

Saray kopya

Panaon na pangiter

Saray komento

1

Saray espisyal ya kagawaan ed panagmintina tan panag-commission

1 set/unit

Diad pangiter

Hex key 1 set/pc

2

Manual na Panangusar na Kagawaan: (kaiba iray onggendan)

1. Deskripsion tan instruksion na kagawaan;

2. Manwal ed Panmintina na Kagawaan: Kaiba so prinsipyo na panagkimey na kagawaan, inkalapagan ya mekanikal ya layout, saray drowing na panagtipon na saray kabiangan tan saray detalye na panmintina na lubrication.

1 set

Delivery o kagawaan

Antis ya iter tan usaren

 

3

Listaan ​​na Impake tan Sertipiko na Kwalipikasyon na Kagawaan

1 set

Diad pangiter

 

4

Electrical schematic

1 kopya

Kasumpalan na garantiya

Kayari na pakaawat na kompleton bayar

 

5

Saray Drowing na Saray Uusaren tan Ekstran Piyesa

1 kopya

Diad pangiter

Wala ray pigaran mainomay ya naderal ya parte ya walad PDF size drawings

FAQ

 

Anton klase na proseso na panag-stack na selula so uusaren na JD-ZDP-2020?

Say JD-ZDP-2020 et manguusar na Z-type stacking, ya walay positibo tan negatibon electrode sheets ya aka-stack ed separator diad manunan stacking platform.

Antoy inkasusto na pangi-align na electrode?

Say single-pair ya inkasusto na panag-align et ±0.4 mm. Say inkalapagan ya inkasusto na pangi-align na electrode-sheet et ±0.5 mm, bangta say inkasusto na pangipuesto na electrode positioning mechanism et ±0.1 mm.

Anto ray kabaleg na selula ya sarag na makina?

Say nibaga ya kalapar na selula et 60-200 mm, say karukey na selula et 100-220 mm ya ag kaiba so katagey na layag, tan say kapal na selula et 2.5-75 mm.

Panon ya nakontrol na makina so tensyon na separator?

Say tension na separator et nakontrol panamegley na adjustable pressure cylinder tan floating roller. Say nibaga ya tension control range et 10-150 N.

Wala kasi so cell edge tape wrapping ed makina?

On. Kayari na hot cutting, say cell et iyalis ed tape-wrapping station, ya ditan et ipelag so U-shaped tape ed gilig na cell. Nayarin i-adjust so karukey na tape wrapping.

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