Say JD-ZDP-2020 et sakey ya estado-na-say-art ya Cell stacking Machine ya ginawa parad modernon pankaukolan na panagtipon na baterya. Manguusar iya na swing-arm mechanism pian nadampot so eksakton Z-type ya panagtiklop na separator films legan ya saray robotic arms et mangiiyan na electrode sheets ya ±0.4mm so inkasusto to. Saray features a singa say automatic tape wrapping, real-time fault detection, tan PLC-based control so mamaseguro na maabig tan anggapoy pakaabalaan ya operasyon. Lapud melag so pasen tan epektibo ed enerhiya, nabawasan so panaon na panag-usar tan gastos ed operasyon. Say makina et walaan met na komprehensibon proteksion parad kaligenan, kaiba lay door sensor tan saray emergency stop function. Matukoy parad 100K-class cleanrooms, sayan sistema et ontutulong ed saray managgaway produkto pian nadampot so atagey ya throughput, consistency, tan superyor ya kalidad na produkto ed produksyon na lithium battery.
1.Saray parametro na kagawaan
|
Numero na order |
Proyekton detalye |
JD-ZDP-2020 |
|
1 |
Kapal na selula T |
2.5-75mm |
|
2 |
Lapar na selula W |
60-200mm |
|
3 |
Karukey na selula LC |
100-220mm (ag kaiba so katagey na layag) |
|
4 |
Kapeles na panag-stack na sheet |
Mas abeba odino mipara ed 2.0s/pcs |
|
5 |
Say inkasusto na pangi-align ed baetan na electrode sheet tan diaphragm |
Say sentro na iyaamot et kulang ed 0.5mm (longitudinal) |
|
6 |
Inter-gap alignment accuracy |
±0.3mm |
|
7 |
Single-pair alignment accuracy |
±0.4mm |
|
8 |
Say inkalapagan ya inkasusto na inka-align na electrode sheet |
±0.5mm |
|
9 |
Panaon la pian nasumpal so auxiliary cell |
Mas abeba odino mipara ed 30s |
|
10 |
Bilang na saray layer |
Grupo |
|
11 |
Pangi-outsource na diaphragms |
No尾卷 |
|
12 |
Pansampot a balikas |
Edge package U-belt |
|
13 |
Nawalaan (bilang na saray ag-inkayadyari lapud kagawaan) |
Mas baleg nen say 98% |
|
14 |
Pass rate (ya ag kaiba iray depektibon onsasabin materyales) |
Mas baleg nen say 99.5% |

Diagram na adhesive tape
2.Saray importantin kabiangan
Komposisyon tan deskripsion na istruktura na sistema:
|
Numero na order |
Ngaran na kabiangan |
Karakel |
Ipaliwawa |
|
1 |
Module block |
1 |
Mangiter na suporta tan reperensya ed pangipaalagey na kagawaan |
|
2 |
Positibo/negatibo ya electrode material box assembly |
2 |
Sakey ya positibo tan sakey ya negatibon kahon na materyales (standard ed kada makina) |
|
3 |
Positibo/negatibo iran kabiangan na mekanikal ya posisyon na electrode |
2 |
Say electrode et iiyan ed plataporma na pangiposisyon parad mekanikal tan eksakton pangiposisyon |
|
4 |
Mechanical handle material handling unit |
2 |
Say robotic arm et mangaala na saray materyales manlapud storage box tan iyalis to iratan ed secondary positioning platform, insan to iyalis ed stacker platform. |
|
5 |
Diaphragm unwinding assembly |
1 |
Say diaphragm et kokontrolen na motor pian ag-onkikiwas tan walay kimey ton panangipetek |
|
6 |
Manunan lamination table assembly |
1 |
Saray positibo tan negatibon electrode tan say diaphragm et aka-stack ed Z-shaped a paraan |
|
7 |
Diaphragm cutting assembly |
1 |
Say diaphragm et putoten panamegley na ambetel a kutsilyo, tan anggapoy bitak odino kulot kayari na panagputot |
|
8 |
Feeding manipulator assembly |
1 |
Iyan so selula manlapud stacking table ya anggad hot cutting mechanism, tan iyan itan manlapud hot cutting position ya anggad adhesive mechanism |
|
9 |
Adhesive assembly |
1 |
Say gilig na battery cell et binalkot na U-shaped tape, tan nayarin i-set so bilang na U-shaped tapes. |
|
10 |
Cell feeding assembly |
1 |
Iyan so aka-coat ya cell ed feeding platform |
|
11 |
sakbung |
1 |
Mangitarya na medyo selyado ya kaliberliber parad kagawaan ya walay access control |
|
12 |
navar |
1 |
Say PLC bus control, touch screen tan button operation mode so inadapta |
3.Iparungtal na saray Ahensya
3.1 Rack Module:
Say sistema et walaan na taloran manunan kabiangan: say manunan istruktura na rack, sakey ya standardized mounting plate, tan sakey ya HMI unit. Say istruktura na rack et mangiiter na suporta ed interon kagawaan. Say mounting plate, ya ginawa manlapud 25mm-kapal ya steel plate, et manserbin nankakasakey ya installation surface tan reperensya parad arum ya subsystem. Say HMI unit so mangokontrol ed saray operational function na kagawaan.
3.2 Mekanismo na kahon na electrode ya positibo/negatibo:

3.2.1 Say kahon na materyales et walay gagala ton mangekal na dabok tan mangamper ed dakel a piraso.
3.2.1 Say positibo tan negatibon electrode material box area tan say correction table area et nibiig manlapud leksab ya anggad tagey pian naprebentaan so cross-contamination na positibo tan negatibon electrode materials.
3.3.2 Konpigurasyon na kada plataporma na pangiposisyon: 1 suction port, 1 dust removal fan ya inabang ed negatibon electrode, tan 1 ultrasonic detector so inusar pian nanengneng no walay doble a sheet na electrode. Say alarm tan shutdown et na-trigger no dakel so naromog ya sheet.
3.3.3 Say rectification unit et walaan na dust suction port tan dust suction fan ed gilig pian nasepsep so onlelereg a dabok.
3.3.4 Say proseso na pangiposisyon tan pangiyalis na electrode plate et ag nepeg ya maneral ed gilig na electrode plate.
3.3.5 Say inkasusto na posisyon ± 0.1mm.
3.4 Mekanikal ya mekanismo na panag-asikaso na materyales ed lima:

3.4.1 Say manipulator et ipapaandar na servo motor pian naseguro so paulit-ulit na reciprocating motion.
3.4.2 Say mekanikal a hand guide rail tan screw rod et aka-install ya walay integral dust cover pian ag-onpelag so dabok ed electrode sheet.
3.4.3 Say electrode sheet manipulator et walay vibration function to. No ag-onkualipika so electrode sheet retrieval, nayarin naala lamet itan. No ag-ontalona so aminpigan pansagpot, walay alarm ya mangibaga ed operator parad troubleshoot.
3.5 Mekanismo na pangilukas na diaphragm:

3.5.1 Passive unwinding na diaphragm: Passive unwinding, alarma na kakulangan na materyales no kulang so materyales.
3.5.2 Say tension control system et mangokontrol ed tension diad mismon panaon panamegley na adjustable pressure cylinder tan floating roller, tan say control range na tension na diaphragm et 10-150N.
3.5.3 Say interon diaphragm unwinding device et kargaan ed correction platform. Say sensor na panangipetek et walaan na inkasusto ya ±0.1mm, say inkasusto na posisyon na sistema na panangipetek et ±0.2mm, tan say range na panangipetek et ±20mm.
3.5.4 Say diaphragm electrostatic removal device et inyan pian ag nadutakan so diaphragm lapud dust electrostatic adsorption.
3.6 Manunan mekanismo na panagtiklop na plataporma:

3.6.1 Say stacking platform et kokontrolen na motor ya ontagey tan onleksab. Say mekanismo na panag-alsa et akapuesto ed sentro na stacking platform, pian say stacking platform et napapaarap ed parehon puersa legan na panag-press. No ondarakel so kapal na stacking, say stacking platform et kalkalnan iyabeba pian ag manguman so stacking height, tan nayarin i-set so onlelereg ya peles na stacking platform.
3.6.2 Say pressure na tablet press et nayarin i-adjust pian naseguro ya anggapoy naderal ed electrode plate tan diaphragm.
3.7 Mekanismo na panagputot na diaphragm:

3.7.1 Say hot-cutting assembly et walaan na heating nickel-chromium blade parad panagputot, kanian mainomay ya isalet.
3.7.2 Anggapoy bitak, panag-warp, panag-drawing tan arum niran nagagawa ed membrane kayari na panagputot.
3.7.3 Say bilay na cutting blade et masulok ya 100,000 a danay (ya nauman ya maminsan ed sakey bulan).
3.8 Mekanismo na makinan panagputot:

Say mekanismo na panagputot na materyales na mobile phone et man-clamp ed cell manlapud laminating table ya anggad hot cutting position, insan to iyalis so cell ed adhesive mechanism parad adhesive wrapping action kayari na hot cutting.
3.9 Mekanismo na panagpeket:

3.9.1 Kayari na hot cutting, mangusar na robot arm pian ekalen so cell, iiyan ed glue application station, tan mangusar na pressure block pian na-clamp so cell diad sayan proseso
Say selula et mansiansian akapeket.
3.9.2 Say battery cell et akapeket ed side U-shaped adhesive, say tape et patatdang, tan say diaphragm et anggapoy nanengneng ya kulubot to.
3.9.3 Nayarin i-adjust so karukey na adhesive.
3.10 Mekanismo na panagpakan na selula:

Say materyal a lima so mangiiyan ed selula ya akapeket na goma ed materyal a plataporma.
3.11 Proteksion ya sakbong;
3.11.1 Say sakbong na kagawaan et gawad aluminum profile tan acrylic plate, ya malet so istruktura to tan maong so seal to.
3.11.2 Amin ya cover doors et walaan na access control switches, tan say kagawaan et ontundan mankimey no nalukasan so puerta.
Saray kagawaan
4.1 Saray drowing na sirkito na kuryente (ya iter kaiba so kagawaan).
4.2 Standard iran parte tan manunan configuration table (Appendix).
|
Numero na order |
Ngaran na Kabiangan |
Saray managgawa |
|
1 |
silindro na dagem |
Yadek |
|
2 |
magnetic switch |
panamaley |
|
3 |
linear guide rail |
HIWIN |
|
4 |
Mano/linear ya tornilyo |
HIWIN |
|
5 |
Servo motor/drive |
Hui Chuan |
|
6 |
electromagnetic valve |
Yadek |
|
7 |
PLC |
KEYENCE |
|
8 |
sensor |
Panasonnic |
|
9 |
fibre-optical |
KEYENCE |
|
10 |
touch screen |
Viluton |
4.3 Listaan na saray mainomay a naderal a parte.
|
Numero na order |
Ngaran |
Modelo |
Karakel |
Yunit |
|
1 |
photoelectric switch |
PM-L25 |
2 |
PCS |
|
2 |
auxiliary relay |
RXM2LB2BD DC24V 8 pin |
1 |
PCS |
|
3 |
electromagnetic valve |
Adak |
1 |
PCS |
|
4 |
magnetic switch |
D-M9BL |
1 |
PCS |
|
5 |
vacuum slot |
PAG15 |
2 |
PCS |
|
6 |
molybdenum filament |
2 |
M |
4.4 Random item list.
|
Numero na order |
Ngaran na materyal (data) |
Saray kopya |
Panaon na pangiter |
Saray komento |
|
1 |
Saray espisyal ya kagawaan ed panag-debug tan panagmintina |
1 set/unit |
Diad pangiter |
Hex key 1 set/pc |
|
2 |
Device Operation Manual: (kaiba iray onggendan) 1. Deskripsion tan instruksion na kagawaan; 2. Manwal ed Panmintina tan Panmintina na Kagawaan: Pangigapo ed prinsipyo na panagkimey na kagawaan; Diagram na inkalapagan ya mekanikal ya layout, diagram na panagtipon na saray kabiangan; espisipikasyon na panagmintina na lubrication |
1 set |
Delivery o kagawaan Antis ya iter tan usaren |
|
|
3 |
Listaan na kargaan tan sertipiko na kwalipikasyon na produkto |
1 set |
Diad pangiter |
|
|
4 |
Electrical schematic |
1 kopya |
Kasumpalan na garantiya Kayari na pakaawat na kompleton bayar |
|
|
5 |
Saray drowing na saray mainomay a naderal a parte tan ekstran parte |
1 kopya |
Diad pangiter |
Wala ray pigaran mainomay ya naderal ya parte ya walad PDF size drawings |








