Deskripsyon

Panangipatnag na Serbisyo

Say makina min panag-coat na electrode et paraddry coating electrodeproduksyon, ya mangiyoopresi na solvent-free, energy-efficient ya performance parad lithium-ion tan solid-state ya baterya. Uusaren toy teknolohiya na precision calendering pian makaporma na pareparehon dry powder films (20-150μm kapal) ya ±1μm so inkasusto to, ya naekal iray makasamal ya solvent tan nabawasan so konsumo na enerhiya na anggad 70%.

Lapud walay dual-roller dispersion tan real-time gap monitoring, naseguro toy pareparehon panag-coating ed copper/aluminum foils. Say compact ya desinyo et mamawala na 65% ya espasyo ed produksyon, bangta say programmable speed control (1-80m/min) et matukoy ed lab R&D tan pilot-scale production. CE tan ISO certified, saya so mamaaligwas ed enerhiya na baterya na 15-20% panamegley na optimized binder distribution.

Maong parad EV tan saray aplikasyon na panagtipon na enerhiya, saya so mankakasakey na sustinabilidad, inkasusto, tan pakatipid ed gastos.

Kaiba ed saray manunan kabiangan

Servo-driven tension control(Panasonic/Ruineng motors) ya walay ±0.5mm EPC correction parad eksakton panag-align.

Comma bar coating head ya walay ±1μm ya inkasusto na kagawaan tan EPDM ya back roller parad parehon 50-300 g/m2 ya amagan kapal.

Hot-air circulation oven (RT–140℃, ±2℃accuracy) ya walay SUS304 stainless steel ya konstruksion tan 30kW ya heating power.

Omron PLC tan touchscreen HMI parad automated ya operasyon, ya onsusuportad intermittent/continuous coating modes.

Maong parad panaggawa na baterya na EV, sayan makina et walaan na hardware tolerances ya kulang o mipara ed 1.5μm (coating roll) tan coating edge accuracy ±1mm. Popular ya termino ed panag-anap: electrode coater, battery coating machine, roll-to-roll coater, lithium battery equipment, tan precision coating system.

Say manunan kagawaan

Andi	Ngaran	Tatak
1.	Switch na dagem	Chint
2.	PLC controller	Japan Omron/Huichuan
3.	Touch screen	Kunlun pass state
4.	Intermediate relay	Schneider/Omron
5.	Servo motor	Japan Panasonic/Ruineng (unong ed panaon na panagsaliw)
6.	Planetary reducer	Aibo/Dick Cisco
7.	Circuit breaker	Chint
8.	Ac contactor	Chint
9.	Solid-state relay	Gawa ed China
10.	Managkontrol na temperatura	Omron/Atai
11.	Automatikon panangipetek (sarado)	Servo motor drive
12.	Automatikon panag-tension (pan-tension ed arap)	Say PID so mangokontrol ed kapeles na motor
13.	Automatic tension (rear tension)	Say PID so mangokontrol ed kapeles na motor
14.	Optical fiber eye	Panasonic na Japan
15.	Pneumatic element	Jadek
16.	Silindro ya anggapoy baras	Shian
17.	Deep groove ball bearing	NSK/SKF
18.	Air blower	Stainless steel, multi-wing low noise, Guangzhou

Saray manunan gagala na kagawaan:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Iparaan so sistema	Lithium iron phosphate, lithium cobalt, lithium manganate, ternary, lithium nickel cobalt manganate tan arum niran sistema; Larak, sistema na danum na positibo tan negatibon proseso na panag-coat na electrode; Proseso na panag-coat na supercapacitor
2.	Say kapal na substrate	Aluminium foil (Al) : 8 ~ 30um Copper foil (Cu) : 6 ~ 30um
3.	Say kalapar na desinyo na tapew na rolyo	450 mm
4.	Seguroen so kalapar na coating	100~350mm-380mm,Max400mm
5.	Say kapeles na panagkimey na mekanikal na kagawaan	4m/min
6.	Kapeles na panag-coat	1-2m/min	Mandepende ed stock tan kapal na coating
7.	Matukoy parad slurry viscosity	Oily solvent 2500-10000 Cps	Panapanaon ya panag-coat
		Aqueous solvent 1000-6000 Cps	Panapanaon ya panag-coat
		2000~12000 Cps	Tuloytuloy ya panag-coat
8.	Say sakey a gilig na coating dry thickness range	50-150μm 50~300g/m²	Lapud materyal iran ugali, posiblin ag mankakasakey ed parehon oras
9.	Say sankaabebaan ya karukey na panapanaon	4mm
10.	Say sankaabebaan ya karukey na coating parad dakel a seksion	20mm
11.	Katangian na solvent Matukoy ya solidon karga	Oily solvent NMP(sg=1.033,bp=204℃)	Parad reperensya labat
11.	Katangian na solvent Matukoy ya solidon karga	Aqueous solvent H2O/NMP(sg=1.000,bp=100℃)	Parad reperensya labat
12.	Say sankaabebaan ya karukey na panapanaon	Cathode SC. 55%±20%
12.	Say sankaabebaan ya karukey na panapanaon	Anode SC. 55%±20%(PVDF system)	Parad reperensya labat
13.	Paraan na panag-coat	Sakey-layer ed arap tan beneg 2 seksion ya ag parepareho so baetan na intermittent transfer coating/second surface automatic tracking/continuous coating
14.	Direksion na ibatik na substrate	Say forward coating, substrate positive tan reverse empty foil operation
15.	I-roll guide ed paway na panaglutoan	Manga φ80mm ya aluminum guide roller, malet ya oksidasyon ed tapew	Tapos so Rc0.4

Say istruktura na kada parte:

1). Mekanismo na panag-ikot:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Istruktura ya pangikabit ed tapew na roller	Monolithic vertical mounting (kapal na 30mm)
2.	Sistema na panangontrol ed tension	PID control motor speed control gravity block position, pressure control tension
3.	Mode na panangipetek	Automatic EPC control, stroke 50mm, deviation correction controller accuracy ±0.5mm	Say ultrasonic detection et makabidbir ed transparent membrane
4.	Paraan na panag-ikot	Say materyal ya rolyo et akapeket ed 3-pulgadan inflating shaft tan akasuporta ed sakey a diking;
5.	Direksion na ibatik na substrate	Paarap tan pabaliktad
6.	Direksion na panlukas	Diad tagey tan leksab
7.	Unwinding winding diameter	Ф85~Ф300mm
8.	Say sankatageyan a kapasidad na panag-awit na inflatable shaft	100Kg/ piraso
9.	Detalyado na tambol	Say karukey et kulang o mipara ed 430mm, say loob na diametro et manga 76mm (3 pulgada)
10.	Bilang na inflatable shaft strips	Sakey a piraso na
11.	Plataporma na panag-awat	Doble rod press belt, opening slot
12.	Mode na panagmaneho	Inverter so mangokontrol ed AC motor

2). Istruktura na ulo:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Manunan motor	Servo motor
2.	Intermittent drive motor	Servo motor
3.	Panagpaalagey na scraper	Solid set type double-sided comma scraper, substrate, set 40Cr electroplating
4.	Scraper Angle rotation control	Igalaw so panangawit tan ibalikas
5.	Rolyo na panag-coating	Malet ya chrome ya tapew, say diametro to et Ø128mm; Walay abot ya istruktura
6.	Back roll	Diametro Ø128mm, pinaltog na EPDM, roller surface grinding
7.	Panlalaok na tangke	Say rodless cylinder et onkukurang ed diretso a linya tan say kapeles to et nayarin i-adjust pian ag-onkupas so slurry
8.	Say panapanaon ya katagey na scraper et nauman	Sigpot ya pangi-adjust na servo tool, kontrolen so pangitagey na tool holder. Lifting range 1~300um
9.	Baffle plate	Ipara so steel plate + manbubula ya tapew na dayat, nayarin i-adjust so kalapar na coating
10.	Mode na operasyon	Touch screen + button operation	Say kaslakan ya gagawaen et say paway ya tombok

3).Baking

Andi	Bengatla	Teknikal a parametro	Komento
1.	Pamagaan so istruktura na apdo ed laman	Independent ya desinyo na loob, desinyo na klase na barko
2.	Karukey na hurno	3 seksion, 1.5 metro so kada sakey, say kabuoan et 4.5 metro
3.	Sheet metal ya materyales na drying duct tan air duct	Inner liner SUS304 stainless steel, outer liner SUS 201 stainless steel
4.	Say paraan na panagmaneho na oven guide roller	Passive transmission mode
5.	Kontrol ed temperatura	No naapag ed normal ya operating temperature control, overtemperature monitoring alarm protection control, say overtemperature et ompaway ya tanol tan liwawa na alarma, tan naandi so manunan suplay na kuryente ed panagpainit;
6.	Paraan na panagpainit	Electric heating, istruktura na sirkulasyon na ambetel ya dagem
7.	Say pakayarin manpainit na saksakey ya hurno	10KW/ knot; 3 seksion so mankantidad na 30KW;
8.	Temperatura ed baking channel	Temperatura na kuarto ~140 degree, pandumaan na temperatura na sakey a seksion < 5 degree, kada yugtan et independentin kontrol
9.	Petang na laman legan na operasyon	Nasukat so temperatura ya ompaway ya abeba odino mipara ed niletneg ya temperatura 50%
10.	Pan-blowing mode	Say tagey tan leksab ya dagem, abeban ipawil ya dagem, independentin heating body na air chamber, independentin kontrol na temperatura, independentin kontrol na karakel na dagem
11.	Kada seksion et mankontrol ed karakel na dagem	Independent control panamegley na mekanikal a balbula
12.	Kontrol ed pampainit na bentilador	Automatikon panangontrol
13.	Kontrol ed tambutso	Automatikon panangontrol
14.	Kontrol ed panagpainit	Solid-state relay
15.	Sistema na panagbawi na solvent	Andi, say installation interface labat so niiter
16.	Dagup na dagem ya ompaway	500-1300㎥/H	Say balbula na dagem et nayarin i-adjust
17.	Panangibunog na tambutso	1 tambutso
18.	Insulasyon na manunan laman	Doble-layer ya istruktura, kapal na insulation layer ya 80mm, glass wool heat insulation

4). Mekanismo na panag-awit tan panag-ikot:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Sistema na panangontrol na tensyon na winding	Say taper tension control, unong ed kabaleg na winding diameter, i-adjust so kabaleg na tension, pian ag makaawat na baleg ya roll ya ag parepareho.
2.	Say pangipetek ed panag-ikot	Automatikon kontrol na EPC, 50mm so biahe
3.	Paraan na panag-ikot	Say rolyo et akapeket ed 3-pulgadan inflatable shaft tan akasuporta ed sakey a diking
4.	Direksion na ibatik na substrate	Paarap tan pabaliktad
5.	Direksion na panag-ikot	Diad tagey tan leksab
6.	Diametro na panag-ikot	Ф85~Ф300mm
7.	Say sankatageyan a kapasidad na panag-awit na inflatable shaft	100Kg/strip
8.	Detalyado na tambol	Say karukey et kulang o mipara ed 430mm, say loob na diametro et manga 76mm (3 pulgada)
9.	Bilang na saray mankukurongkurong ya inflatable shafts	Sakey a piraso na
10.	Plataporma na panag-awat	Single rod press belt, open slot
11.	Mode na panagmaneho	Servo motor control
12.	Roller guide mounting structure	Pabitay a klase

Andi	Bengatla	Teknikal a parametro	Komento
1.	Manunan sistema na panangontrol	Touch screen, PLC, module, servo system
2.	Paraan na operasyon	Manual, automatiko, emergency stop; Say makina et nayarin paandaren antis tan kayari
3.	Say pangiletneg na laknab na coating tan say panapanaon ya karukey	Say karukey na coating et 20.0 ~ 3200.0mm	Sarag na software ya i-lock so range
4.	Sitwasyon na alarma	Say karukey na panaon et 4.0 ~ 300.0mm
5.	Say panagbilang	No onsaew so device, ipanengneng na touch screen so mipetekan ya fault prompt screen
6.	Paraan na pan-adjust na kapal na ulo tan ikol	Karakel/karukey na produksyon

5). Sistema na panangontrol:

6). Automatikon sistema na panagpakan:

customer-kayarian

Kabaleg tan kalidad na itsura na kagawaan ed panag-coating:

6500 * 1298 * 1971(L×W×H);3000kg(parad reperensya labat)

Say inkasusto na kagawaan

1. Inkasusto na hardware

Andi	Bengatla	Teknikal a parametro	Komento
1.	managkiskis	Round runout Less of o mipara ed 1.5um, straightness Less o mipara ed 1.5um
2.	Rolyo na panag-coating	Round runout Less of o mipara ed 1.5um, straightness Less o mipara ed 1.5um
3.	Back roll	Circular runout Less of 15um, straightness Less of 15um
4.	Pangipetek ed iyaamot	±1mm
5.	Say pangiletneg na kagawaan so mangokontrol ed inkasusto na panangulit	±1um
6.	Say inkasusto na panangontrol na temperatura	Mas abeba odino mipara ed ±2 degree

2.Say inkasusto na panag-coat

Bengatla	Komento	Estandarte (Speed V=1.5 m /min)
	A (trailing)	Mas abeba odino mipara ed 1mm (ya misiglaotan ed inka-malapot na slurry tan saray katangian na binder)
	B(Abnormal ya parte na ulo)	10mm
	C(Tail anomaly area)	6mm
	D(Edge effect area)	Mas abeba odino mipara ed 3mm
	E(lingth error) /H(margin error)	Mas abeba odino mipara ed ±0.5mm Mas abeba odino mipara ed ±0.7mm
	F (lingo ed kalapar)	±1mm
	M(lingo ed kalapar)	±1mm
	G1 (kapal na ulo)	-5~+6um
	G2 (Kapal na ikol)	-5~+6um
	I (reverse alignment error)	Mas abeba odino mipara ed ±0.7mm Mas abeba odino mipara ed ±1 mm
	J Kapal na sakey a diking na tapew na densidad	Lingo ed belat Mas abeba odino mipara ed ±1.5% Lingo ed kapal Mas abeba odino mipara ed ±1.5um
Say karukey	(Ekalen so B, C, D ya lugar)	20.0-3200.0mm
	L1(Karukey na pelikula)	4.0-3200.0mm
	L2 (manbabalang ya karukey)	L1 +L2 Mas baleg nen say 120mm

Saray Mainit ya Tag: dry coating electrode, China dry coating electrode manufacturers, suppliers, factory

Dry Coating Electrode