Battery Electrode Coating Machine

coating machine

lithium ion battery coating machine

battery coating machine 3

Battery Electrode Coating Machine

Say Battery Electrode Coating Machine et sakey a sistema na transfer coating ya adesinyo parad panagpaalagey na lithium-ion battery electrode, pilot production tan melag a batch na panaggawa. Susuportaan toy parehon intermittent tan continuous ya proseso na panag-coating parad saray materyales ya cathode tan anode, ya say kalapar na coating et manlapud 100 anggad 400 mm. Say makina et walaan na web tension control, automatic edge positioning, servo-driven coating adjustment tan multi-zone hot-air drying. Say kapeles na panag-coat et anggad 2 m/min diad silong na nibaga ya configuration, bangta say kapeles na panag-operate na kagawaan et nayarin onsabi ed 4 m/min. Say sistema na panag-coating et adesinyo parad kontroladon proseso na panagpaalagey antis ya onlaknab ed mas atagey ya -throughput ya produksyon na electrode na baterya. Say coating head et manguusar na transfer method. Kabaliksan na satan ya agmo la naunat odino na-warp so substrate mo. Anggan diad saray ag-ontutundan coating zone, say inkapara et mansiansia ed loob na ±1%. Anengneng mi ya man-hold up itan ed kada batch. Nawalaan ka met na real-time ya panagbantay ed kapal tan pakadetektaan na depekto. No walay onlelereg, naala itan a tampol na sistema. Agla kaukolan ya alagaren ya asumpal so roll pian naamtaan ya walay problemam ed kapegleyan na dalan. Say kalapar na web et manlapud 100 anggad 400mm, say kapeles to et anggad 5 m/min. Aliwan lab toy, balet aliwan higanten production line. Walad baetan to – maples ya mangiter na makabaliksan ya data, tan mainomay ya nasaliw iray balon bengatla. Say naaralan mo dia et direktan iyalis ed full-scale manufacturing, lalo la ed saray bengatla a singa say interfacial integrity tan drying consistency. Kanian no onlaknab ka, ag ka onggapo lamet.

Ipawit so Pantepet

Deskripsyon

Battery Electrode Coating parad Pilot Production

Say Battery Electrode Coating Machine et adesinyo parad kontroladon electrode coating ed panagpaalagey na materyales na baterya, panaggawa na piloto tan panaggawa na melag iran batch. Susuportaan to ray proseso na cathode tan anode coating ya uusaren so oil-based slurry systems tan water-based slurry systems, ontan met ed saray aplikasyon na coating parad lithium-ion battery tan supercapacitor development.

Say makina et manguusar na transfer coating method ya walay servo-driven coating control. Say sistema na panag-coating et manusuporta ed ag-ontutundan panag-coating, tuloytuloy ya panag-coating tan automatikon panagsubaybay ed komaduan tapew na coating. Say kalapar na coating et nayarin i-configure manlapud 100 anggad 400 mm, ya say estandarten desinyo et mangiiter na 450 mm ya kalapar na roll surface.

Say web handling et naasikaso panamegley na automatic tension control tan EPC alignment. Say tension system et manguusar na PID-based motor speed control, bangta say automatic correction system et mangiiter na ±0.5 mm ya eksakton panangipetek. Sarayan sistema so ontutulong pian mansiansian malet so galaw na substrate legan na panag-coating tan panag-winding.

Say coating head et walaan na hard chrome-plated coating roll, sakey ya EPDM back roll tan servo-controlled scraper adjustment. Say kaarawi na panag-alsa na scraper et 1-300 μm. Say makina et sarag ton asikasoen so ag-ontutundan karukey na coating manlapud 4 mm, tan say karukey na coating et anggad 3200 mm unong ed nibaga ya configuration.

Kayari na panag-coat, say electrode web et ondalan ed taloran-section ya drying oven ya say karukey to et 4.5 m. Kada seksion na pamamaga et walay independentin kontrol na temperatura, ya walay nibaga ya temperatura na operasyon manlapud temperatura na kuarto anggad 140 degree. Say sirkulasyon na ambetel ya dagem, kontrol na tambutso tan proteksion ed sobran temperatura et inlaktip ed sistema na panagpamaga.

Say makina et parad proseso na panagpaalagey tan pilot-scale ya produksyon na electrode ya ditan et kaukolan ya usisaen so inkapara na coating, inka-align na web, inka-stabilida na tension tan kondisyon na pamamaga antis ya onalis ed mas baleg ya kagawaan ed produksyon.

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Battery Electrode Cutting Machine

Manunan Kagawaan

Kabiangan	Brand / Specification
PLC Controller	Omron / Huichuan
Touch Screen	Kunlun Pass
Servo Motor	Panasonic / Ruineng
Planetary Reducer	Aibo / Dick Cisco
Intermediate Relay	Schneider / Omron
Circuit Breaker	Chint
AC Contactor	Chint
Temperature Controller	Omron / Atai
Optical Sensor	Panasonic
Saray Pneumatic Components	Jadek
Deep Groove Ball Bearing	NSK / SKF

Saray Manunan Teknikal ya Detalyado:

Parametro	Espesipikasyon
Klase na Panag-coat	Iyalis so coating
Aplikasyon	Cathode tan anode electrode coating
Kalapar na Panag-apis	100-400 mm
Lapar na Roll Surface	450 mm
Kapeles na Panag-operate na Mekanikal	4 m/min
Kapeles na Pan-coat	1-2 m/min
Kapal na Aluminum Foil	8–30 μm
Kapal na Copper Foil	6–30 μm
Sankaabebaan ya karukey na panapanaon	4 mm
Sankatageyan ya karukey na panag-coating	3200 mm
Karukey na Pamamagaan na Hurnoan	4.5 m
Temperatura na Pamamaga	Temperatura na kuarto-140 degree
Kontrol ed Petang	Independent control base ed seksion
EPC Correction Accuracy	±0.5 mm
Panangiletneg na Kagawaan ed Paulit-ulit	±1 μm
Kabaleg na Kagawaan	6500 × 1298 × 1971 mm
Belat na Kagawaan	Manga. 3000 kg

Say istruktura na kada parte

1. Mekanismo na panag-ikot:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Istruktura ya pangikabit ed tapew na roller	Monolithic vertical mounting (kapal na 30mm)
2.	Sistema na panangontrol ed tension	PID control motor speed control gravity block position, pressure control tension
3.	Mode na panangipetek	Automatic EPC control, stroke 50mm, deviation correction controller accuracy ±0.5mm	Say ultrasonic detection, et makabidbir ed transparent membrane
4.	Paraan na panag-ikot	Say materyal ya rolyo et akapeket ed 3-pulgadan inflating shaft tan akasuporta ed sakey a diking;
5.	Direksion na ibatik na substrate	Paarap tan pabaliktad
6.	Direksion na panlukas	Diad tagey tan leksab
7.	Unwinding winding diameter	Ф85~Ф300mm
8.	Say sankatageyan a kapasidad na napapaltog a baras	100Kg/ piraso
9.	Detalyado na tambol	Say karukey et kulang o mipara ed 430mm, say loob na diametro et manga 76mm (3 pulgada)
10.	Bilang na inflatable shaft strips	Sakey a piraso na
11.	Plataporma na panag-awat	Doble rod press belt, opening slot
12.	Mode na panagmaneho	Inverter so mangokontrol ed AC motor

2. Istruktura na ulo:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Manunan motor	Servo motor
2.	Intermittent drive motor	Servo motor
3.	Panagpaalagey na scraper	Solid set type double-sided comma scraper, substrate, set 40Cr electroplating
4.	Scraper Angle rotation control	Igalaw so panangawit tan ibalikas
5.	Rolyo na panag-coating	Malet ya chrome ya tapew, say diametro to et Ø128mm; Walay abot ya istruktura
6.	Back roll	Diametro Ø128mm, pinaltog na EPDM, roller surface grinding
7.	Panlalaok na tangke	Say rodless cylinder et onkukurang ed diretso a linya tan say kapeles to et nayarin i-adjust pian ag-onkupas so slurry
8.	Say panapanaon ya katagey na scraper et nauman	Sigpot ya pangi-adjust na servo tool, kontrolen so pangitagey na tool holder. Lifting range 1~300um
9.	Baffle plate	Ipara so steel plate + manbubula ya tapew na dayat, nayarin i-adjust so kalapar na coating
10.	Mode na operasyon	Touch screen + button operation	Say kaslakan ya gagawaen et say paway ya tombok

3.Sistema na Pamamaga na Hurnoan

Andi	Bengatla	Teknikal a parametro	Komento
1.	Pamagaan so istruktura na apdo ed laman	Independent ya desinyo na loob, desinyo na klase na barko
2.	Karukey na hurno	3 seksion, 1.5 metro so kada sakey, say kabuoan et 4.5 metro
3.	Sheet metal ya materyales na drying duct tan air duct	Inner liner SUS304 stainless steel, outer liner SUS 201 stainless steel
4.	Say paraan na panagmaneho na oven guide roller	Passive transmission mode
5.	Pangontrol ed temperatura	No naapag ed normal ya operating temperature control, overtemperature monitoring alarm protection control, say overtemperature et ompaway ya tanol tan liwawa na alarma, tan naandi so manunan suplay na kuryente ed panagpainit;
6.	Paraan na panagpainit	Electric heating, istruktura na sirkulasyon na ambetel ya dagem
7.	Say pakayarin manpainit na saksakey ya hurno	10KW/ knot; 3 seksion so mankantidad na 30KW;
8.	Temperatura ed Drying Oven System channel	Temperatura na kuarto ~140 degree, pandumaan na temperatura na sakey a seksion < 5 degree, kada yugtan et independentin kontrol
9.	Petang na laman legan na operasyon	Nasukat so temperatura ya ompaway ya abeba odino mipara ed niletneg ya temperatura 50%
10.	Pan-blowing mode	Say tagey tan leksab ya dagem, abeban ipawil ya dagem, independentin heating body na air chamber, independentin kontrol na temperatura, independentin kontrol na karakel na dagem
11.	Kada seksion et mankontrol ed karakel na dagem	Independent control panamegley na mekanikal a balbula
12.	Kontrol ed pampainit na bentilador	Automatikon panangontrol
13.	Kontrol ed tambutso	Automatikon panangontrol
14.	Kontrol ed panagpainit	Solid-state relay
15.	Sistema na panagbawi na solvent	Andi, say installation interface labat so niiter
16.	Say kabuoan na karakel na dagem ya ompaway	500-1300㎥/H	Say balbula na dagem et nayarin i-adjust
17.	Panangibunog na tambutso	1 tambutso
18.	Insulasyon na manunan laman	Doble-layer ya istruktura, kapal na insulation layer ya 80mm, glass wool heat insulation

4. Mekanismo na panag-awit tan panag-ikot:

Andi	Bengatla	Teknikal a parametro	Komento
1.	Sistema na panangontrol na tensyon na winding	Say taper tension control, unong ed kabaleg na diametro na winding, i-adjust so kabaleg na tension, pian ag makaawat na baleg ya roll ya ag parepareho.
2.	Say pangipetek ed panag-ikot	Automatikon kontrol na EPC, 50mm so biahe
3.	Paraan na panag-ikot	Say rolyo et akapeket ed 3-pulgadan inflatable shaft tan akasuporta ed sakey a diking
4.	Direksion na ibatik na substrate	Paarap tan pabaliktad
5.	Direksion na panag-ikot	Diad tagey tan leksab
6.	Diametro na panag-ikot	Ф85~Ф300mm
7.	Say sankatageyan a kapasidad na napapaltog a baras	100Kg/strip
8.	Detalyado na tambol	Say karukey et kulang o mipara ed 430mm, say loob na diametro et manga 76mm (3 pulgada)
9.	Bilang na saray mankukurongkurong ya inflatable shafts	Sakey a piraso na
10.	Plataporma na panag-awat	Single rod press belt, open slot
11.	Mode na panagmaneho	Servo motor control
12.	Roller guide mounting structure	Paalagey ya klase

Andi	Bengatla	Teknikal a parametro	Komento
1.	Manunan sistema na panangontrol	Touch screen, PLC, module, servo system
2.	Paraan na operasyon	Manual, automatiko, emergency stop; Say makina et nayarin paandaren antis tan kayari
3.	Say pangiletneg na laknab na coating tan say panapanaon ya karukey	Say karukey na coating et 20.0 ~ 3200.0mm	Sarag na software ya i-lock so range
4.	Sitwasyon na alarma	Say karukey na panaon et 4.0 ~ 300.0mm
5.	Say panagbilang	No onsaew so device, ipanengneng na touch screen so mipetekan ya fault prompt screen
6.	Paraan na pan-adjust na kapal na ulo tan ikol	Karakel/karukey na produksyon

5. Sistema na panangontrol:

6. Automatikon sistema na panagpakan:

customer-kayarian

Kabaleg tan kalidad na itsura na kagawaan ed panag-coating:

6500 * 1298 * 1971(L×W×H);3000kg(parad reperensya labat)

Say inkasusto na kagawaan

1. Inkasusto na hardware

Andi	Bengatla	Teknikal a parametro	Komento
1.	managkiskis	Round runout Less of o mipara ed 1.5um, straightness Less o mipara ed 1.5um
2.	Rolyo na panag-coating	Round runout Less of o mipara ed 1.5um, straightness Less o mipara ed 1.5um
3.	Back roll	Circular runout Less of 15um, straightness Less of 15um
4.	Pangipetek ed iyaamot	±1mm
5.	Say pangiletneg na kagawaan so mangokontrol ed inkasusto na panangulit	±1um
6.	Say inkasusto na panangontrol na temperatura	Mas abeba odino mipara ed ±2 degree

2.Say inkasusto na panag-coat

Bengatla	Komento	Estandarte (Speed V=1.5 m /min)
	A (trailing)	Mas abeba odino mipara ed 1mm (ya misiglaotan ed inka-malapot na slurry tan saray katangian na binder)
	B(Abnormal ya parte na ulo)	10mm
	C(Tail anomaly area)	6mm
	D(Edge effect area)	Mas abeba odino mipara ed 3mm
	E(lingth error) /H(margin error)	Mas abeba odino mipara ed ±0.5mm Mas abeba odino mipara ed ±0.7mm
	F (lingo ed kalapar)	±1mm
	M(lingo ed kalapar)	±1mm
	G1 (kapal na ulo)	-5~+6um
	G2 (Kapal na ikol)	-5~+6um
	I (reverse alignment error)	Mas abeba odino mipara ed ±0.7mm Mas abeba odino mipara ed ±1 mm
	J Kapal na sakey a diking na tapew na densidad	Lingo ed belat Mas abeba odino mipara ed ±1.5% Lingo ed kapal Mas abeba odino mipara ed ±1.5um
Say karukey	(Ekalen so B, C, D ya lugar)	20.0-3200.0mm
	L1(Karukey na pelikula)	4.0-3200.0mm
	L2 (manbabalang ya karukey)	L1 +L2 Mas baleg nen say 120mm

Saray Kaso na Aplikasyon

product-692-692

Kasosyo na Kompanya

product-574-308

FAQs

Anton klase na makinan panag-coat iya?

Saya so sakey a transfer coating machine ya adesinyo parad panagpaalagey na electrode na baterya, panaggawa na piloto tan panaggawa na melag iran batch. Susuportaan toy parehon intermittent tan continuous ya proseso na panag-coat.

Antoy kalapar na coating ya susuportaan na makina?

Say nibaga ya kalapar na coating et 100-400 mm, tan 450 mm so kalapar na roll surface.

Sarag to kasin na-coat so cathode tan anode ya materyales?

On. Say makina et adesinyo parad cathode tan anode electrode coating tan nayarin i-configure parad oil-based slurry systems tan water-based slurry systems.

Antoy kapeles na panag-coat?

Say nibaga ya kapeles na panag-coating et 1-2 m/min, depende ed substrate tan kapal na coating. Say kapeles na panag-operate na kagawaan et anggad 4 m/min.

Wala kasi so sistema na panagpamaga ed makina?

On. Say makina et walaan na taloran-seksion ya panagpamagaan ya oven ya say karukey to et 4.5 m. Kada seksion et walay independentin kontrol na temperatura, ya say temperatura na operasyon et manlapud temperatura na kuarto anggad 140 degree.

Anto ni ray arum ya makinan panag-coat?

Saray nanduruman sistema na panag-coating et nayarin pilien unong ed klase na baterya, saray pankaukolan ed panag-coating tan say kapasidad na produksyon, kaiba lay sistema na panag-coating ed laboratoryo, saray pilot coating machine tan saray mas atagey ya throughput slot-die coating systems.

Antoy panaon na garantiya?

Say estandarten panaon na garantiya et 12 bulan parad kagawaan.

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