Deskripsyon

Battery Tab Welding Machine parad Lithium-Ion tan Sodium-Ion Cells

Say SZO-2060 Battery Tab Welding Machine et adesinyo parad ultrasonic welding na saray tab na baterya legan na produksyon na lithium-ion tan sodium-ion ya baterya. Ipapasen to ray akapeket ya electrode tabs ya uusaren so kontroladon ultrasonic vibration, welding pressure tan amplitude.

Say makina et aka-configure parad 280Ah ya battery cell specification tan onsusuportad aluminum cathode tabs tan nickel anode tabs. Say direksion na welding et nayarin patayo odino pabitay, ya nayarin i-adjust so pressure manlapud 0 anggad 1 MPa tan say adjust ya panaon na welding et 0-60 segundo.

Say ultrasonic welding system et mankikimey ed 20kHz ya walay 6000W ya peak power. Say welding head tan transducer system to et adesinyo parad stable ya ultrasonic output tan adjustable ya amplitude pian naakomodar so nanduruman pankaukolan ed battery tab welding.

Battery Tab Welding Machine Technical Parameters

1.Onaplika iran detalye na produkto: 20K6000W

2. Saray detalye na kabaleg na selula: (kapal * kalapar * katagey kaiba lay sakob)

Modelo na plano na baterya: 280AH cell

3. Manunan teknikal iran parametro

proyekto	Ngaran
proyekto	SZO-2060
1. Base material
1.1 Cathode
1.1.1 Base Material (Electrode)	Aluminum foil
1.1.2 Kapal na Base (Electrode)	12-16um
1.1.3 Pad (Terminal) Material	Aluminum tabs
1.1.4 Wire	0.2
1.2 Anode
1.2.1 Substrate (Electrode) Materyal	copper foil
1.2.2 Kapal na Substrate (Electrode)	6-8um
1.2.3 Pad (Terminal) Material	Nickel anode
1.2.4 Kapal na Pad (Terminal)	0.2
2. Battery cell
2.1 Proseso na Panagtahi
2.2 Say sankarakelan a bilang na saray layer parad pan-overlap (Acceptation criteria)
2.3 Kapal na Selula
3. Pole ear welding
3.1 Paraan na Pole Ear Welding	80 layer
3.2 Direksion na Pole Ear Welding	Paalagey o pabitay
3.3 Karukey na Weld	18
3.4 Kalapar na weld bead	5
3.5 Panaon na Panwelding	2S
3.6 Saray punto na panag-welding	2 hilera
3.7 Pressure	0MPa anggad 1 MPa, nayarin i-adjust
3.8 Say laknab na pananguman ed oras	0 anggad 60 segundo, nayarin i-adjust
3.9 Bilay na tapew na welded	Mas baleg nen say 100,000
4. Welding head standard
4.1 Materyal na Ulo na Welding	In-import ya maples ya asero
4.2 Katagey na punto na welding	1mm
4.3 Welding Spot/Ripple Distribution	Say tagey ya welding head et walay diretso odino rice-pattern ya texture, bangta say abeban mold et walay mesh pattern to.
4.4 Katagey na tapew na panag-welding manlapud ulo na panag-welding	＞5mm
4.5 Karukey na ulo na welding	Mas baleg nen say 130mm
4.6 Saray walan panag-welding ya tapew na ulo na panag-welding	2

4.7 Direksion na pangipuesto na welding head	malaknab
4.8 Nauman so amplitude range	Half-wave 20~40um
5. Transducer
5.1 Pandumaan na frequency na saray transducer	Mas abeba odino mipara ed 400Hz
5.2 Pandumaan na impedance na saray transducer	Mas abeba odino mipara ed 4Ω
5.3 Pandumaan na kapasidad na saray transducer	Mas abeba odino mipara ed 400PF
5.4 Insulation resistance na transducer tan housing	Mas baleg nen say 30MΩ
5.5 Panag-anos ed Kuryenti	6000W+ (peak)
6. Ultrasonic generator
6.1 Paraan na Panangontrol ed Kabetbetan	Nipaalagey-in frequency ya nayarin i-adjust
6.2 Constant Amplitude Function	Say pangiyalis na suplay na kuryente et agmanguman so boltahe ya agmanguman so kuryente (manguman so amplitude)
6.3 Say amplitude et ag nauman	Tuloytuloy ya pananguman
7. Saray produkto
7.1 Itsura	Anggapoy palson panag-solder, anggapoy penetration, anggapoy leakage, solid welding, tan layered penetration
7.2 Saray Kriterya ed Panangawat	No nipaakar ed teknolohiya, say manunan sukat ya indeks et say epekto na welding et makaabot ed saray kakaukolanen na manggagawa tan makagarantiya na kapasidad na produksyon
8. Say desinyo na bilay na kagawaan	8-10 taon

Saray Kabiangan na Battery Tab Welding Machine tan Prinsipyo na Pankimey to

1. Prinsipyo na Ultrasonic Battery Tab Welding

Say ultrasonic generator et manguuman na enerhiya na kuryente ed high-frequency ya onkukurang ya signal. Say transducer et manguuman ed sayan signal ed mekanikal ya yegyeg, ya iyalis panamegley na amplitude rod tan welding head ya anggad battery tab interface.

Diad silong na kontroladon presyon tan ultrasonic vibration, saray mankakasakey a metal ya tapew et mankakasakey pian naporma so nakaukolan ya koneksyon na battery tab.

2. Battery Tab Welding Machine Structure

Say Battery Tab Welding Machine et tugyopen na ultrasonic generator, transducer, amplitude rod, welding head, pneumatic components tan supporting frame.

Say ultrasonic generator so mangiiter na high-frequency ya electrical signal, bangta say transducer tan amplitude rod et mangiiter na mechanical vibration ed welding head. Say welding head et mangiiter na ultrasonic energy ed battery tab legan na proseso na welding.

3. SZO-2060 Ultrasonic Battery Tab Welding Machine Specifications

klase na yunit	supersonic frequency	Ultrasound Power	desdes	panaon na weld	boltahe	belat
SZO-2060	20KHz	6000W	0.2-0.8MPA	Kulang nen 0.6S	380V/50Hz	60KG

4.Saray Tampok na Kagawaan

Ultrasonic Amplitude Control

Say ultrasonic system et manguusar na constant current tan constant voltage control technology. Say ultrasonic amplitude et nayarin tuloytuloy ya i-adjust unong ed nanduruman pankaukolan ed proseso na welding.

Intelihente ya Sistema na Kontrol na ICS

Say intelihentin ICS control system et mangiiter na digital control, automatic startup self-check, vibration segmentation, automatic frequency tracking tan signal transmission functions.

Say sistema et manguusar na digital control circuit ya walay millisecond-level sampling pian nabantayan tan nakontrol so proseso na welding.

Mechanical Guide Rail System

Say front-end mechanical structure et manguusar na X-type guide rail system parad mekanismo na welding.

Sistema na Proteksion

Say kagawaan et walaan na nanduruman proteksion parad malet ya operasyon:

● Proteksion ed boltahe parad sakey ya boltahe ya mankikimey ya 360-400V

● Proteksion ed sobran karga

● Proteksion ed sobran kuryente

● Automatikon bayad ed ag-inkayadyari na frequency na suplay na kuryente

● Say proteksion ed overload na welding signal feedback

Sukat na Sukat

Amin ya panagsukat ed kagawaan et manguusar na metric units.

Panbantay tan Pan-upload na Data

Say kagawaan et manusuporta ed computer- ya data monitoring tan data upload parad panangasikaso ed proseso na welding.

Intelihente ya Amplitude Segmentation

Say amplitude et nayarin iprograma ed loob na 0-1000 ms ya panaon, ya walay adjustable ya amplitude range ya 1%-100%. Saya so mangiter na nanduruman amplitude settings ya nayarin iyaplika legan na nanduruman yugtan na proseso na welding.

Startup Self-Test tan Automatic Frequency Search

Say sistema et manggagawa na self-test no aka-on tan automatikon mananap na nakaukolan ya operating frequency. Kayari na pangisaliwan o pangapiger ed welding head, say sistema et automatikon mananap na resonant frequency ya agla kaukolan so manual ya pangi-adjust na frequency.

Automatikon Pansubaybay ed Frequency

Legan na operasyon, say resonant frequency na welding head tan transducer et nayarin manguman base ed temperatura tan karga. Say sistema et automatikon mansusubaybay ed resonant frequency legan na operasyon pian mansiansian malet so ultrasonic output.

Dakel a paraan na panag-welding

Say kagawaan et manusuporta ed nanduruman paraan na panag-welding, kaiba lay panangontrol na enerhiya tan intelihentin timing, pian naakomodar so nanduruman proseso na panag-welding na battery tab.

Preset Welding Parameters

Say sistema et makapangi-preset na 7-20 ya welding parameters. Sarag na saray operator ya pilien so nakaukolan ya parameter base ed proseso na welding.

7-Inch HD Touch Screen

Say 7-inch high-definition touch screen et mangiiter na intuitive ya interface parad operasyon na kagawaan tan say pangi-set na parameter.

Panangipanengneng na Data na Welding

Say proseso na welding tan saray resulta na welding et nayarin nipanengneng panamegley na data tan graphical curves ed touch screen, ya mangiter na pankanawnawa ed saray operator ya nabantayan so kondisyon na proseso.

Standard Communication Protocols

Susuportaan na sistema iray estandarten protocol na komunikasyon parad pangipasa na datos na welding ed sakey a monitoring computer. Saya so mamaabuloy ya natipon iray rekord na welding parad proseso na panagbantay tan data traceability.

Proteksion tan Panbantay ed Seguridad na Sistema

Say intelihentin sistema na proteksion et manbabantay ed saray kondisyon na panag-operate na kagawaan tan mangiiter na proteksion legan na abnormal iran kondisyon na panag-operate.

Saray Alarma tan Reset ya Gawaen

Susuportaan na sistema so alarm value settings tan reset functions pian ontulong ed panag-monitor na kagawaan tan panagkontrol na proseso.

Multi-Level Password Protection

Say multi-level ya proteksion na password et nayarin i-configure pian ibiig iray setting na administrador manlapud saray function na operator tan naprebentaan so ag-autorisadon pananguman na parameter.

5. Kabaleg na kagawaan

5.1 Sukat na generator (karukey x kalapar x katagey): 515mm x 410mm x 170mm; belat: 30~48KG.

5.2 Sukat na ulo (karukey x kalapar x katagey): 480mm x 200mm x 480mm; belat: 30-45kg.

6. Pisikal ya litrato na kagawaan: (Sayan litrato et parad reperensya labat, base ed mismon produkto)

7. Listaan na komposisyon na kagawaan

numero na order	Ngaran na organisasyon	usar	karakel
1	ultrasonic generator	Sakey a frequency conversion device ya manguuman na industrial frequency current ed oscillating current ya walay ultrasonic frequency ya 20KHz	1 set
2-01	Vibration system-transducer	Say piezoelectric effect et manguuman ed ultrasonic frequency electric energy ya inloob ed generator ya magmaliw ya mechanical vibration energy	1 sanga
2-02	Vibration system-amplitude rod	Umanen so amplitude	1 sanga
2-03	Vibration system-welding head	Iyaplika so mekanikal ya enerhiya ed interface na metal sheet ya i-welding	1
3	Rack (Ulo)	Saray mekanikal tan pneumatic ya kabiangan na sakey a fixed vibration system	1 set
4	Ikonekta so kable	Ikonekta so ultrasonic generator ed rack (ulo)	2 aytem

Battery Tab Welding Machine Electrical Components

1.Seksion na sirkito (say gawaen tan paraan na pangipaakseb)

numero	Ngaran na Kabiangan	Say pakapankimey tan pangipaakseb
1	mains switch	Kontrolen so manunan suplay na kuryente
2	AC contactor	Manunan koneksyon na kuryente
3	Panag-uman na Mode na Suplay na Kuryenti	Pansiansiaen so boltahe tan kuryente (manguman so amplitude)
4	Ultrasonic Generator-Main Board	Manggawa na onkukurong iran signal na kuryente.
5	Ultrasonic generator-power amplifier module	Power amplifier.
6	Ultrasonic generator-output transformer	Output oscillation signal tan impedance matching.
7	Control Panel-LOGO	Kontrol ed Iskedyul na Trabaho
8	Program Controller Panel-LOGO-TD Interface	operation panel

Battery Tab Welding Machine FAQ

Antoy uusaren na battery tab welding machine?

Say battery tab welding machine et uusaren pian natipon iray battery tab legan ya manggagawa na cell. Say SZO-2060 et manguusar na ultrasonic welding parad saray koneksyon na tab ed produksyon na lithium-ion tan sodium-ion ya baterya.

Anton paraan na panag-welding so uusaren na SZO-2060?

Say SZO-2060 et manguusar na ultrasonic welding ya walay 20kHz ultrasonic system tan 6000W peak power.

Anto ran materyales na baterya so nayarin i-weld na makina?

Say nilista ya configuration et kaiba so aluminum cathode tabs tan nickel anode tabs. Say onaplikan electrode tan tab materials et nepeg ya kumpirmaen unong ed detalye na battery cell.

Antoy detalye na cell ya aka-configure ed makina?

Say kaplesan ya teknikal ya detalye et nibase ed 280Ah ya battery cell model.

Nayarin i-adjust so welding pressure?

On. Say nilistan welding pressure range et 0-1 MPa tan nayarin i-adjust unong ed saray kakaukolanen na proseso na welding.

Nayarin i-adjust so ultrasonic amplitude?

On. Say ultrasonic generator et manusuporta ed tuloytuloy ya panangi-adjust na amplitude, ya say nilista ya amplitude adjustment range et kapalduay-wave ya 20-40μm.

Panon kapeles so proseso na panag-welding?

Say nilista ya detalye na performance na kagawaan et mangiiter na weld period ya kulang ed 0.6 segundo. Say seksion na teknikal iran parametro et mangilista met na panaon na panag-welding ya 2 segundo parad nibaga ya proseso na panag-welding, kanian say aktual ya siklo tan panaon na panag-welding et nepeg ya kumpirmaen unong ed aka-configure ya proseso.

Saray Tab na Panag-welding ed Saray Baterya