Diad leksab na hot press, sayan espisyal ya ultrasonic welder et mangaasikaso ed angat na koneksion ed sakey a nankakasakey a cell core. Say hot-pinilin ya jelly roll et mangiiter na mas masimpit tan mas malet ya tab stack. Say welder et eksakton mangikabit ed aluminum interconnect (singa lead tab) ed sayan akaparaan a tapew. Say enerhiya na ultrasonic so sankaabigan dia, ta makapawala itan na metallurgical bond ya anggapoy natunaw lamet ya lugar odino pansengegan na thermal distortion ya nayarin makaderal ed kalibrasyon na hot press. Saya so mamaseguro ya say kritikal ya internal interface ed baetan na aktibon electrode stack tan say external current path et parehon mabiskeg tan epektibo ed kuryente, ya nasumpal so core sub-assembly antis ya onloob ed proseso na cell casing.
Saray kakaukolanen ed teknikal a parametro
1.Onaplika iran detalye na produkto: 20K6000W
2. Saray detalye na kabaleg na selula: (kapal * kalapar * katagey kaiba lay sakob)
Modelo na plano na baterya: 100Ah/200Ah280AH/314Ah
3. Manunan teknikal iran parametro
|
proyekto |
Ngaran |
|
SZO-2060 |
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1. Base material |
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1.1 Cathode |
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1.1.1 Base Material (Electrode) |
Aluminum foil |
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1.1.2 Kapal na Base (Electrode) |
12-16um |
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1.1.3 Pad (Terminal) Material |
Aluminum tabs |
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1.1.4 Wire |
0.2 |
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1.2 Anode |
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1.2.1 Substrate (Electrode) Materyal |
copper foil |
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1.2.2 Kapal na Substrate (Electrode) |
6-8um |
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1.2.3 Pad (Terminal) Material |
Nickel anode |
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1.2.4 Kapal na Pad (Terminal) |
0.2 |
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2. Battery cell |
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2.1 Proseso na Panagtahi |
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2.2 Say sankarakelan a bilang na saray layer parad pan-overlap (Acceptation criteria) |
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2.3 Kapal na Selula |
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3. Pole ear welding |
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3.1 Paraan na Pole Ear Welding |
80 layer |
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3.2 Direksion na Pole Ear Welding |
Paalagey o pabitay |
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3.3 Karukey na Weld |
18 |
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3.4 Kalapar na weld bead |
5 |
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3.5 Panaon na Panwelding |
2S |
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3.6 Saray punto na panag-welding |
2 hilera |
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3.7 Pressure |
0MPa anggad 1 MPa, nayarin i-adjust |
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3.8 Say laknab na pananguman ed oras |
0 anggad 60 segundo, nayarin i-adjust |
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3.9 Bilay na tapew na welded |
Mas baleg nen say 100,000 |
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4. Welding head standard |
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4.1 Materyal na Ulo na Welding |
In-import ya maples ya asero |
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4.2 Katagey na punto na welding |
1mm |
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4.3 Welding Spot/Ripple Distribution |
Say tagey ya welding head et walay diretso odino rice-pattern ya texture, bangta say abeban mold et walay mesh pattern to. |
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4.4 Katagey na tapew na panag-welding manlapud ulo na panag-welding |
>5mm |
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4.5 Karukey na ulo na welding |
Mas baleg nen say 130mm |
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4.6 Saray walan panag-welding ya tapew na ulo na panag-welding |
2 |
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4.7 Direksion na pangipuesto na welding head |
malaknab |
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4.8 Nauman so amplitude range |
Half-wave 20~40um |
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5. Transducer |
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5.1 Pandumaan na frequency na saray transducer |
Mas abeba odino mipara ed 400Hz |
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5.2 Pandumaan na impedance na saray transducer |
Mas abeba odino mipara ed 4Ω |
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5.3 Pandumaan na kapasidad na saray transducer |
Mas abeba odino mipara ed 400PF |
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5.4 Insulation resistance na transducer tan housing |
Mas baleg nen say 30MΩ |
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5.5 Panag-anos ed Kuryenti |
6000W+ (peak) |
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6. Ultrasonic generator |
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6.1 Paraan na Panangontrol ed Kabetbetan |
Nipaalagey-in frequency ya nayarin i-adjust |
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6.2 Constant Amplitude Function |
Say pangiyalis na suplay na kuryente et agmanguman so boltahe ya agmanguman so kuryente (manguman so kalaknab) |
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6.3 Say amplitude et ag nauman |
Tuloytuloy ya pananguman |
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7. Saray produkto |
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7.1 Itsura |
Anggapoy palson panag-solder, anggapoy penetration, anggapoy leakage, solid welding, tan layered penetration |
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7.2 Saray Kriterya ed Panangawat |
No nipaakar ed teknolohiya, say manunan sukat ya indeks et say epekto na welding et makasumpal ed saray kakaukolanen na manggagawa tan makagarantiya na kapasidad na produksyon |
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8. Say desinyo na bilay na kagawaan |
8-10 taon |
Saray kabiangan na kagawaan (linya na produksyon)
1. Prinsipyo na pantratrabaho na kagawaan
Say transducer et manguuman ed ultrasonic frequency high-power oscillation signal ed mipetekan a frequency na mechanical energy, ya iyaplika ed interface na metal sheet ya i-welding, pian say metal sheet et na-init a tampol ed interface, insan saray partikulo ed metal lattice et na-activate, kanian saray molecules ed interface na saray metal ya sheet et onloob ed balang sakey tan mankakasakey.
2. Istruktura na kagawaan
Say metal welding machine et manunan tugyopen na ultrasonic generator, transducer, mold, pneumatic parts, frame tan arum nira.
3. Saray Espesipikasyon na Performance na Kagawaan
|
klase na yunit |
supersonic frequency |
Ultrasound Power |
desdes |
panaon na weld |
boltahe |
belat |
|
SZO-2060 |
20KHz |
6000W |
0.2-0.8MPA |
Kulang nen 0.6S |
380V/50Hz |
60KG |
4. Saray Tampok na Kagawaan
JHN2060 Performance Features
A. Walay advanced ya teknolohiya na constant current tan voltage circuit, ya walay tuloytuloy ya na-adjust ya ultrasonic amplitude;
B. Lapud walay intelihentin ICS cabinet control system ya walay secondary ultrasonic technology, say sistema et manggagawa na automatikon self-check legan ya onggapo, makapanggawa na intelihentin vibration segmentation, mangiiter na automatikon panagsubaybay, tan onsusuportad pangiter na signal ed makina.
C. Say arap-sampot ya mekanikal ya istruktura et walay German X-type guide rail system, ya mangiseguro na nikadkaduman inkasusto.
D. sistema na proteksion:
Sistema na proteksion ed boltahe (say boltahe ya mankikimey et 360V-400V); mantinien so output power tan working frequency na makina legan na automatic voltage stabilization.
Sistema na proteksion ed sobran karga; Proteksion ed sobran kuryente; Automatikon bayad parad ag-inkayadyari na frequency na suplay na kuryente; (5) Feedback na welding overload protection signal
E. Amin ya panagsukat ed kagawaan et nepeg ya mangusar na metric units.
F. Panbantay na data ed kompyuter tan pangi-upload na data.
G. Intelihente ya Sistema na ICS
Smart chip digital circuit, atagey-density ya integration na central processing system, millisecond sampling control.
H. Intelihente ya panag-segment na amplitude ya walay automatikon panagsubaybay
Diad loob na 0-1000ms ya panaon, say amplitude et nayarin i-set manlapud 1% anggad 100% pian mas makaadapta ed nanduruman proseso na welding, pian say makina et makapan-run unong ed labay mo.
I. System power-on self-test tan automatic frequency search
Kayari na pangisaliwan o pangapiger ed welding head, say sistema et agla kaukolan ya i-recalibrate (saray arum a kompanya ed bansa et kaukolan ya anapen so resonant frequency na generator a singa say daan ya radyo).
J. Automatikon panagsubaybay ed frequency legan na operasyon
Legan na operasyon, say welding head tan say transducer frequency et na-offset ed panguman na temperatura tan load. Say Jinhe Neng intelligent welding machine et automatikon mananap tan makasubaybay ed resonant frequency na transducer ed interon range, pian naseguro ya say transducer et lanang ya mankikimey ed resonant state, pian naseguro so epektibon operasyon na kagawaan, tan say welding et mas malet tan napanmatalkan.
K. Walay nanduruman paraan na panag-welding kaiba lay enerhiya tan smart timing
Saray nanduruman paraan na panag-welding et mibagay ed nanduruman pankaukolan na proseso na panag-welding pian nawalaan na mas maabig ya epekto na panag-welding.
Saray L. 7-20 welding parameters et nayarin i-preset
7-20 ya welding parameters so nayarin i-preset ya masakbay pian makaadapta ed nanduruman pankaukolan ed proseso na welding, tan say operator et nayarin direktan mangala na data pian na-welding, ya mamaaligwas a maong ed trabaho.
M. 7-inch HD touch screen
Sakey a baleg ya HD human-machine touch screen ya walay intuitive ya chart operation interface.
N. Digital ya pakanengnengan na panag-welding tan graphical representation na proseso na panag-welding
Say epekto na welding et nipresenta panamegley na data ed high-definition human-machine touch screen, tan say proseso na welding et nipanengneng ed sakey a kurba, pian say epekto et talagan nibaga na data.
O. Resulta na output na welding ya uusaren so estandarten protocol na komunikasyon
Say data na welding et nayarin ipawit ed monitoring computer na de-kalidad ya Mong Kok, pian nasubaybayan so data na welding tan nabawasan so depekto.
P. Proteksion tan Panbantay ed Seguridad na Sistema
Say proteksion na smart system so mamasiansia ed kaligenan na device mo manlapud paka-crash. (Saray daan ya modelo na arum ya domestic ya tatak et mabetbet ya onkukurang lapud makapuy ya panag-debug.)
T. Alarm output tan reset function
Sarag mon i-set so nanduruman balor na alarma pian mas nakontrol so kalidad.
R: Iletneg so multi-level ya proteksion na password
Sarag mon i-set so multi-level ya proteksion na password pian nibiig so administrator debugging interface manlapud operator interface.
5. Kabaleg na kagawaan
5.1 Sukat na generator (karukey x kalapar x katagey): 515mm x 410mm x 170mm; belat: 30~48KG.
5.2 Sukat na ulo (karukey x kalapar x katagey): 480mm x 200mm x 480mm; belat: 30-45kg.
6. Pisikal ya litrato na kagawaan: (Sayan litrato et parad reperensya labat, base ed mismon produkto)


7. Listaan na komposisyon na kagawaan
|
numero na order |
Ngaran na organisasyon |
usar |
karakel |
|
1 |
ultrasonic generator |
Sakey a frequency conversion device ya manguuman na industrial frequency current ed oscillating current ya walay ultrasonic frequency ya 20KHz |
1 set |
|
2-01 |
Vibration system-transducer |
Say piezoelectric effect et manguuman ed ultrasonic frequency electric energy ya inloob ed generator ya magmaliw ya mechanical vibration energy |
1 sanga |
|
2-02 |
Vibration system-amplitude rod |
Umanen so amplitude |
1 sanga |
|
2-03 |
Vibration system-welding head |
Iyaplika so mekanikal ya enerhiya ed interface na metal sheet ya i-welding |
1 |
|
3 |
Rack (Ulo) |
Saray mekanikal tan pneumatic ya kabiangan na sakey a fixed vibration system |
1 set |
|
4 |
Ikonekta so kable |
Ikonekta so ultrasonic generator ed rack (ulo) |
2 aytem |
Saray detalye na desinyo na saray manunan kabiangan na kagawaan
1.Seksion na sirkito (say gawaen tan paraan na pangipaakseb)

|
numero |
Ngaran na Kabiangan |
Say pakapankimey tan pangipaakseb |
|
1 |
switch na mains |
Kontrolen so manunan suplay na kuryente |
|
2 |
AC contactor |
Manunan koneksyon na kuryente |
|
3 |
Panag-uman na Mode na Suplay na Kuryenti |
Pansiansiaen so boltahe tan kuryente (manguman so amplitude) |
|
4 |
Ultrasonic Generator-Main Board |
Manggawa na onkukurong iran signal na kuryente. |
|
5 |
Ultrasonic generator-power amplifier module |
Power amplifier. |
|
6 |
Ultrasonic generator-output transformer |
Output oscillation signal tan impedance matching. |
|
7 |
Control Panel-LOGO |
Kontrol ed Iskedyul na Trabaho |
|
8 |
Program Controller Panel-LOGO-TD Interface |
operation panel |








