Antis ya onalis ed mass production, saray managgaway baterya et kaukolan dan kumpirmaen no kasin saray materyales tan saray parametro na panaggawa ra et makapankimey a maong. Say lithium ion pilot line et makatulong ed saray inhinyero pian nasubok irayan proseso diad silong na pilot-scale ya kondisyon na panaggawa.
Susuportaan na sistema iray manunan kundang ed panaggawa kaiba lay panagparaan na electrode, panag-coat, panagproseso na electrode, panagtipon na cylindrical cell, panagpano na electrolyte, panagporma tan panagsukimat ed performance.
Say Pilot-scale cell production et ontulong ed saray inhinyero pian na-evaluate so compatibility na materyales, na-adjust iray process parameters tan na-identify iray posiblin isyu ed produksyon antis ya onalis ed angkakabaleg ya manufacturing.
Matukoy iran klase na baterya
Cylindrical Cell Formats
Say pilot line et nayarin i-configure parad cylindrical ya format na baterya kaiba lay:
● 18650
● 21700
● 26650
● 32650
● 32700
Lithium-ion Chemistries
Mipara ed saray kaslakan ya lithium-ion battery chemistries kaiba lay:
● NMC
● NCA
● LCO
● LTO
Say configuration na kagawaan et nayarin i-adjust unong ed saray materyales na electrode, desinyo na cell tan saray kakaukolanen ed produksyon.
Nipaakar ed Turnkey
Komposisyon na Manunan Kagawaan
Panagparaan na Electrode
Say seksion na panagparaan na electrode et kaiba so Planetary Vacuum Mixer, Coating Machine, Continuous Pressing Machine, Auto Slitting Machine tan Baking Oven parad produksyon na cathode tan anode.
Pantitipon na Selula
Say seksion na panagtipon na cell et kaiba so Auto Winding Machine, Bottom Shell Welding Machine, Auto Grooving Machine tan Glove Box parad panagtipon tan panag-asikaso na cylindrical cell.
Panpano tan Panselyo
Say seksion na panag-fill tan panag-seal et manguusar na Liquid Injection Machine ya walay Hibar Pump, Laser Welder tan Linear Sealing Machine parad panag-fill na electrolyte tan panag-seal na selula.
Panagporma tan Panaggrado
Say Formation Machine, OCV/IR Testing Equipment, Sorting Machine tan Grading Machine so uusaren parad cell activation tan performance evaluation.
Auxiliary Systems
Saray onsusuportan sistema et kaiba so NMP Recovery System, Plant Dehumidification System, Vacuum Pump tan arum niran nakaukolan iran kagawaan.
Cylindrical Lithium ion BatteryBattery Process Flow Chart
Kompleton Proseso na Produksyon
Panagparaan na Raw Materyal
Saray materyales ya cathode tan anode et papagaanen, sisimbangen tan iparaan unong ed nakaukolan ya pormulasyon.
Panlalaok na Slurry
Saray planetary vacuum mixer et uusaren pian manlaok na saray aktibon materyales, conductive additives tan binders legan ya nakontrol so inkapara na slurry.
Electrode Coating
Say electrode slurry et i-coat ed saray current collector tan pamaraan ed kontroladon kondisyon.
Panag-calender tan panag-slitting
Saray electrode sheet et i-compress pian naabot so nakaukolan ya densidad insan i-slit ed matukoy iran kalapar parad cell assembly.
Cylindrical Cell Assembly
Saray electrode tan separator et i-assemble panamegley na automatic winding, insan say pangiloob na case, panag-welding tan panaglinis.
Panpano tan Pansara na Electrolyte
Say electrolyte et i-inject ed kontroladon kondisyon, insan say proseso na vacuum standing tan sealing.
Panagporma tan Panubok
Saray selula et ondalan ed formation cycles, OCV testing, grading tan sorting pian naseguro so performance tan consistency na kuryente.
Pambalot
Saray kualipikadon selda et inspeksionen tan iparaan parad kaaruman ya panagsukimat odino aplikasyon na kustomer.
Cylindrical Battery Pilot Line
Akin ya pinili so Lithium Ion Pilot Line
Pansubok ed Proseso Antis ya I-Scale-up
Say pilot line et mangiiter ed saray manggagawa na abilidad ya man-evaluate ed panagparaan na electrode, proseso na panag-assemble tan say performance na cell antis ya mass production.
Pananguman na Parameter na Proseso
Sarag na saray inhinyero ya i-adjust so coating, winding, filling tan formation parameters base ed mismon resulta na cell testing.
Kumpleton Pankasakey na Production Flow
Say sistema et mangikokonekta ed nanduruman yugtan na produksyon ed sakey a workflow, ya mamawas ed saray isyu ed pankakasakey na nanduruman supplier na kagawaan.
Panangusisa ed Kalidad
Say panagsukimat tan panag-grado na kagawaan et ontulong pian nasuri so inkapara na selula tan napaaligwas so proseso na panaggawa legan na panagpaalagey.
Mikonektaan iran Kagawaan
Listaan na Kagawaan
| Andi. | Workshop | Ngaran na Kagawaan |
|---|---|---|
| 1 | Cathode | Pugon |
| 2 | Planetary Vacuum Mixer | |
| 3 | Turnover Barrel ya walay Lifting System | |
| 4 | Viscometer | |
| 5 | Makina na Panag-coat | |
| 6 | Sukat na Kapal | |
| 7 | Makina ya Pan-calender na Baterya | |
| 8 | Auto Slitting Machine | |
| 9 | Baking Oven | |
| 10 | Anode | Deionized Water Machine |
| 11 | Planetary Vacuum Mixer | |
| 12 | Turnover Barrel ya walay Lifting System | |
| 13 | Viscometer | |
| 14 | Makina na Panag-coat | |
| 15 | Sukat na Kapal | |
| 16 | Makina ya Pan-calender na Baterya | |
| 17 | Auto Slitting Machine | |
| 18 | Baking Oven | |
| 19 | Pantitipon | Auto Winding Machine |
| 20 | Short Circuit Manaster | |
| 21 | Bottom Shell Welding Machine | |
| 22 | Auto Grooving Machine | |
| 23 | Baking Oven | |
| 24 | Panpano tan Panselyo | Glove Box |
| 25 | Liquid Injection Machine (Hibar Pump) | |
| 26 | Vacuum Standing Machine | |
| 27 | Laser Welder | |
| 28 | Linear Sealing Machine | |
| 29 | Makina ya Panlinis na Baterya | |
| 30 | PVC Shrinkage Machine | |
| 31 | Panggrado tan Pansubok | Makina na Panagporma |
| 32 | Kompyuter | |
| 33 | Panangisimpen ed Atagey a Petang | |
| 34 | Normal ya Temperatura na Panangiyan | |
| 35 | Cell Inkjet Printer | |
| 36 | OCV/IR Testing System | |
| 37 | OCV Testing & Sorting Machine | |
| 38 | Makina na Panggrado | |
| 39 | Makina na Panangibiig | |
| 40 | Suportan Sistema | NMP Recovery System |
| 41 | Plant Dehumidification System | |
| 42 | Sistema na Puridon Danum | |
| 43 | Vacuum Pump + Compressed Air System + Cooling Drying Machine |
Saray Kaso na Aplikasyon
Panagpaalagey na Baterya na Luluganan ya De-Koryente
Inusar parad panagpaalagey na cylindrical lithium-ion ya baterya tan panag-verify na proseso antis ya manggawa na angkakabaleg ya baterya na EV.
Panagpaalagey na Sistema na Pantipon na Enerhiya
Uusaren ed panagpaalagey na saray selula parad saray aplikasyon ed panagtipon na enerhiya ed ayaman, komersyal tan grid-scale.
Pansukimat ed Baterya na Electronics
Matukoy parad panangusisa ed saray cylindrical cells ya uusaren ed saray portable electronics tan saray produkton walay koneksion tod power-.
Panangipatnag na Materyal na Baterya
Abuloyan iray researcher ya suboken iray balon cathode, anode tan electrolyte ya materyales diad silong na realistiko iran kondisyon na panaggawa.
Balon Panagpaalagey na Kimika na Baterya
Susuportaan to ray proseso na panagaral parad saray balon teknolohiya na baterya tan saray pinaaligwas ya desinyo na selula.
Lab na Unibersidad tan Research Institute
Mangiiter na pilot-scale ya kapasidad ed panaggawa parad saray proyekto ed panagsukimat ed baterya ed akademya tan industriya.
Battery Startup Pilot Production
Ontulong ed saray startup ya napaneknekan iray proseso na panaggawa antis iran manpuonan ed angkakabaleg iran pasilidad na panaggawa.
Saray Biskeg tan Serbisyo na Kompanya
Suporta ed Inhenyeriya
Manlapud desinyo na pilot line anggad pankasakey na kagawaan, susuportaan na engineering team mi iray managgaway baterya diad panagplano na proseso, panagpili na kagawaan tan panag-optimize na produksyon.
Mankikimey kami ed saray kustomer ed panagparaan na electrode, panagtipon na selula, panagporma tan proseso na panagsukimat unong ed nanduruman kemikal na baterya tan desinyo na selula.
Kasosyo na Kompanya
FAQ
T: Antoy uusaren na lithium ion pilot line?
A: Say lithium ion pilot line et manunan uusaren legan na panagpaalagey na baterya tan diad gapo na produksyon. Saya so mangiiter na pankanawnawa ed saray inhinyero ya suboken iray materyales, i-adjust iray parameter na panaggawa tan manggawa na saray trial cell antis ya manpuonan ed full-scale production line.
T: Anto ran cylindrical cells so nayarin ipaway na pilot line?
A:Say sistema et nayarin i-configure parad saray cylindrical ya format kaiba lay 18650, 21700, 26650, 32650 tan 32700 ya cells.
T: Anto ray proseso ya kaiba ed pilot line?
A: Say pilot line et mansaklaw ed panagparaan na electrode, panag-coat, panag-calender, panag-slitting, panag-winding, panag-assemble na selula, panag-fill na electrolyte, panagporma tan panag-testing.
T: Nayarin i-customize so pilot line parad nanduruman materyales?
A:On. Say configuration na kagawaan tan saray parametro na proseso et nayarin i-adjust unong ed saray materyales na electrode, chemistry na baterya tan saray kakaukolanen ed desinyo na cell.
T: Antoy kapasidad na produksyon na lithium ion pilot line?
A: Say kapasidad na produksyon et mandedepende ed format na cell, saray kakaukolanen ed proseso tan say configuration na kagawaan. Saray pilot lines et kaslakan ya adesinyo parad melag a batch na produksyon tan proseso na validation antis na mass production.