Lithium Battery Calendering Machine
Say lithium battery calendering machine et sakey a high-precision heating roller press system ya ginawa parad panaggawa na lithium-ion battery electrode. Tuloytuloy ton i-compress iray coated electrode sheets panamegley na kontroladon roller pressure pian napalaknab so electrode density, napaaligwas so kapal, tan napaaligwas so performance na baterya.
Say makina et matukoy parad anode tan cathode iran materyales, kaiba lay graphite, silicon-carbon, lithium iron phosphate (LFP), nickel manganese cobalt (NMC), tan lithium cobalt oxide (LCO). Walay Φ400×450mm ya hardened chrome-plated rollers, hydraulic pressure control, automatic tension regulation, tan heating roller system, mangiiter na stable calendering performance parad saray linya na produksyon na baterya.
Saray manunan kabiangan
45# steel frame
Kaibawedge-type gap adjustment (0.001mm precision)insanhydraulic pressurization (50MPa).
Automatikon panagputot ed gilig
(300-420mm kalapar) tanroller wiping systempian ag-onpeket so graphite (parad saray anode).
Mitsubishi PLC
Insantouchscreen HMIparad digital ya panangontrol ed kapeles, presyon, tan roll gap.
3-pulgada ya inflatable shafts
Suportamax 300kg coils(φ500mm) ya walayMas abeba odino mipara ed ±0.4mm ya inka-align na winding.
Maong parad panaggawa na baterya na EV, sayan 5T ya makina (4.66×2.68×1.8m) et makakaabot na 99% ya pass rates. Popular iran termino ed panag-anap: electrode calendering machine, battery roller press, lithium battery equipment, high-precision roller mill, tan hot rolling machine. Perpekto parad R&D tan mass production na ultra-thin electrodes.
Panangipatnag na Kagawaan:
Saray Manunan Gawaen
● Say HF-ZJ et adesinyo parad tuloytuloy ya panag-calender na lithium-ion battery electrode sheets. I-compress to ray coated electrode materials pian naabot so nakaukolan ya density tan kapal na electrode, tan saray naproseso ya electrode rolls et nakolekta panamegley na rewinding system.
● Say makina et walaan na 45# ya steel frame ya istruktura ya walay baleg ya desinyo na slider, ya mangiiter na atagey a kapasidad na karga, ekselentin inka-rigid, abeban deformation, tan malet ya performance ed silong na atagey a rolling force tan peles iran kondisyon.
● Say kagawaan et walaan na electrode edge trimming tan roller surface cleaning mechanisms pian napansiansia so malet ya kalidad na produksyon. Wala met so automatic edge alignment, tension-controlled rewinding, tan electrode sheet buffer system parad tuloytuloy tan malet ya panagproseso na electrode.
● Say pneumatic pressurization system so mangokontrol ed galaw na roller panamegley na HMI interface. Say constant-pressure control system et automatikon mangi-adjust na hydraulic pressure, bangta saray operator et nayarin mangi-set na roller gap parameters ya direkta panamegley na HMI.
Ipanengneng so reperensya na mapa
Say proseso na kagawaan
Unwinding → feeding platform → correction system → tension control system → edge cutting device → buffer device → heating device → roller press → roller erasing device (negative electrode only) → buffer device → tension control system → correction system → winding platform → feeding system
Saray Espesipikasyon na Materyal na Electrode ya Onaplika
|
Andi |
Bengatla |
Teknikal a parametro |
|
1. |
Onaplika so sistema na materyales |
Cathode: lithium iron phosphate, lithium cobalt, lithium manganate tan ternary materials Anode: graphite, silicon carbon, tan arum nira |
|
2. |
Paraan na panag-coat na onsasabin materyal |
Transverse intermittent, continuous multiple zebra coating, continuous coating, etc |
|
3. |
Onsasabin detalye |
1) Kapal na substrate: aluminum foil 10 ~ 35μm, copper foil 6 ~ 25μm 2) Kapal na poste: 100-300μm 3) Material coil diameter: Max.φ500mm 4) Belat na rolyo: Max.300kg 5) Lingo ed kapal na poste: Mas abeba odino mipara ed ±2μm Detalyado na bariles: Say diametro ed loob et 3 pulgada, say karukey to et kulang odino mipara ed 650mm |
|
4. |
Espesipikasyon na produkto ya ipaway |
1) Say kapal na electrode plate kayari na pressure: Mas abeba o mipara ed ±2μm (ekal iray abnormal ya parte na ulo tan ikol tan gilig) 2) Material coil diameter: Max.φ500mm 3) Belat na rolyo: Max.300kg 4) Winding edge deviation: Mas abeba odino mipara ed ±0.4mm |
Indeks na teknikal na kagawaan
|
Andi |
Bengatla |
Teknikal parameter |
|
1. |
Kabaleg na rolyo |
Φ400mm×450mm (diametro na tapew na rolyo × kalapar na tapew na rolyo) Epektibon kalapar na rolyo 420mm |
|
2. |
sukat na pangiyan na linya |
Manga. Karukey 4660mm× kalapar 2680mm× katagey 1800mm (ag kaiba so reserba ya pangekal na rolyo) |
|
3. |
Kabaleg na roller press |
Manga. Karukey 2680mm x kalapar 780mm x katagey 1800mm |
|
4. |
Kolor na kagawaan |
Supplier ya estandarten kolor o tinukoy ya kolor. |
|
5. |
Say belat na sakey ya kagawaan |
Say kabuoan na belat na linya na produksyon: manga 5T, say belat na roller press et manga 4T |
|
6. |
Load-bearing requirement |
Say roller part et kaukolan ya say ground load et mas baleg odino mipara ed 3t/m2, tan say backing plate et iiyan ed leksab na kagawaan |
|
7. |
presyon na dagem |
0.5Mpa ~ 0.7Mpa (pangekal na larak tan danum), say kapeles na agos :0.04M3/min |
|
8. |
Pankaukolan ed kaliberliber |
Say temperatura et manlapud 0 anggad +45℃C Relatibon danum: Mas abeba odino mipara ed 50% |
|
9. |
Saray pankaukolan ed kuryente |
380V, 50Hz three-phase five-wire system |
|
10. |
Say interon linya na kuryente |
Power 10KW |
|
11. |
Say kapeles na produksyon |
Max.12m/min |
|
12. |
Pressure ed baetan na duaran rolyo |
Max.200T |
|
13. |
Pass rate |
Mas baleg nen say 99% (ag kaiba iray mauges ya onsasabin materyales, suplay na kuryente, suplay na gas tan arum niran makaimpluensya) |
|
14. |
Rate na pakaandi na kagawaan |
Mas abeba odino mipara ed 1% (Saray depekto labat ya sengegan na kagawaan so nakalkula) |
Manunan Teknikal iran Parametro na Lithium Battery Calendering Machine
Say lithium battery calendering machine et mangiiter na precision roller pressing, hydraulic pressure control, electrode tension management tan automatic rewinding systems parad tuloytuloy ya panagproseso na lithium-ion battery electrode.
| Bengatla | Espesipikasyon |
|---|---|
| Inkalapagan a Sukat (L×W×H) | Manga 2800mm × 800mm × 1500mm |
| Belat na Makina | Manga 4.5 tonelada |
| Roller Specification (Diameter × Width) | Ø400 × 450mm |
| Epektibon Lapar na Pantrabaho | 400mm |
| Kapeles na Roller | 2-12 rpm, stepless adjustable |
| Materyal na Rolyo | 9Cr3Mo (niiter so report na inspeksion) |
| Say inkaawet na tapew na rolyo | HRC 66-68 |
| Panangipaabeba na Inkaawet | HB280-300 |
| Kaaralem na Pan-erep | Mas baleg nen say 18mm |
| Roller Radial Runout | Mas abeba o mipara ed ±0.001mm (sinubok ed cylindrical grinder) |
| Total No-load Radial Runout | Mas abeba odino mipara ed ±0.002mm (sinubok ed cylindrical grinder) |
| Kagaspang na Roller Surface | Ra Mas abeba odino mipara ed 0.04 |
| Kapal na Chrome Plating | Mas baleg nen say 0.18mm |
| Sistema na Panlinis na Rolyo | Adjustable blade scraper system ya walay collection box (sakey set kada roller) |
| Paraan na Panmaneho | Unibersal joint transmission |
| Manmaneho na Motor ya Lokasyon | Kawigin dapag na sampot na pakanen |
| Main Motor Power | 11kW (2×5.5kW, 380V, 50Hz) |
| Hydraulic Cylinder Specification | Ø200mm bore, 10mm stroke |
| Sankatageyan a Puersa na Panag-ikot | 3400kN |
| Presyur na Linya | 0.45–7.5t/cm |
| Paraan na Pan-adjust na Roller Gap | Central wedge block ya walay hydraulic constant pressure to |
| Roller Gap Adjustment Range | 0-2mm |
| Roller Bearings | P5-grade precision bearings ya walay molybdenum disulfide grease |
| Koneksion na Panagpainit | Manpapalikdo so kasukasuan ed sampot na baras |
| Paraan na Panagpainit | Mold temperature controller |
| Panagpainit | Thermal oil (inter na manguusar) |
| Temperatura na Panagpainit | Temperatura na kuarto–150 degree, nayarin i-adjust |
| Kontrol ed Petang | Digital display ya walay over-alarma na temperatura |
| Pankakasakey na Temperatura na Roller | ±1℃ed loob na working width |
| Panagpainit | Say temperatura na kuarto et 80℃ed loob na kulang o mipara ed 60 minutos |
| Panaon na Pansiansia na Temperatura | Kulang odino mipara ed 100 minuto |
| Oil Heater Power | 24kW (2HP), nikaduman 380V, 50Hz ya suplay na kuryente |
| Oil Pump Motor Power | 1.5kW |
| Sankatageyan ya Oil Flow Rate | 220L/min |
| Rewinding Shaft Type | Air shaft Ø76mm |
| Rewinding Shaft Epektibon Karukey | 400mm (ya walay control valve tan inflation gun) |
| Sankatageyan a Diametro na Palibot | Ø400mm |
| Sankatageyan ya Kapasidad na Karga na Rewinding | 400kg |
| Tension Controller | 0.5-50kg ya nayarin i-adjust, Sulishun system |
| Sistema na Pan-align ed Gilig | Dongdeng control system |
| Inkasusto na Pan-align na Gilig | ±0.2mm |
| Uncoiler Tension Control | Magnetic powder brake control |
| Kontrol ed Kapeles na Rolling Mill | Manunan motor ya walay frequency converter to |
| Rewinder Drive System | Motor-driven rewinder ya walay magnetic powder clutch tension control |
| Hydraulic Pressure Control | Say electric booster pump ya nakontrol panamegley na HMI touchscreen |
| Kontrol na Pan-align ed Gilig | Servo motor control |
| Pananguman na Presyon na Rolito | HMI touchscreen control |
| Ipapanengneng na Roller Displacement | Real-time HMI display |
| Pananguman na Roller Gap Input | HMI parameter setting |
| Standard Color Scheme | Naala unong ed estandarten uksoy |
Istruktura na Makina
Say lithium battery calendering machine et tugyopen na pigaran integrated systems, kaiba lay unwinding unit, precision calendering roller system, hydraulic pressure control system, automatic edge alignment system, rewinding unit, tan electrical control system. Mankikimey irayan sistema pian naseguro so malet ya pangipakan na electrode, eksakton panangontrol ed kapal, tan tuloytuloy ya panagproseso na electrode roll.
Kaiba ed saray manunan kabiangan:
● Unwinding unit
● Calendering roller system
● Sistema na panangontrol ed presyon na danum
● Sistema na pangi-align ed gilig
● Rewinding unit
● Sistema na panangontrol ed kuryente
Rewinder
Say sistema na rewinder et man-wind ed naproseso lan electrode sheet kayari na pangi-calender ed core shaft diad silong na kontroladon tension. Saya so tugyopen na air shaft, tension controller, magnetic powder clutch, edge alignment device, tan guide rollers pian naseguro so malet ya inkasusto na winding tan pareparehon kalidad na electrode roll.
Saray Kaso na Aplikasyon
Say lithium battery calendering machine et mabetbet ya uusaren ed panaggawa na lithium-ion battery, kaiba lay:
● Panaggawa na baterya na luluganan ya de-koryente
● Panaggawa na baterya ya pangisimpenan na enerhiya
● Panaggawa na baterya na saray elektronikon uusaren
● Panagpaalagey na linya na piloto na baterya
● Panagsukimat ed laboratoryon electrode
Saya so matukoy parad saray manggagawa na lithium-ion battery cells ya mankaukolan na mas maabig ya densidad na electrode, inkapara na kapal tan kalidad na coating.
Kasosyo na Kompanya
Mabetbet ya Itepet
Antoy uusaren na lithium battery calendering machine?
+
-
Say lithium battery calendering machine et uusaren pian na-compress iray electrode sheets kayari na coating pian napalaknab so electrode density tan napaaligwas so kapal legan na produksyon na lithium-ion battery.
Anto ran materyales na baterya so nayarin iproseso na sayan makina?
+
-
Say makina et sarag ton iproseso iray kaslakan ya lithium-ion battery electrode materials kaiba lay graphite anode, silicon-carbon anode, LFP cathode tan NMC cathode materials.
Antoy nagawa na battery calendering machine ed inkasusto na panangontrol ed kapal?
+
-
Say makina et mangiiter na eksakton roller gap adjustment tan malet ya panangontrol ed presyon pian napansiansia so kapal na electrode legan na produksyon.
Antoy sankatageyan ya kapasidad na panag-rewind?
+
-
Say rewinder et walaan na sankatageyan ya diametro na winding ya Ø400mm tan load capacity ya anggad 400kg.